Lias Product Guide

about us

Lias Industrial Ltd have been trading for over 40 years and specialise in the field of industrial combustion. During this time we have forged relationships with end users and OEMs alike in many different industries. We are best known for being the UK distributors for Fireye and have a strong tradition of doing everything in our power to help our customers realise their goals, be it through increased plant reliability, reducing emissions, increasing safety and improving efficiency. I hope that you find this brochure informative and we look forward to working with you on your next projects.

Matt Armstrong Sales Engineer

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

our market

We serve all the markets where large combustion plant can be found. An example of these industries are:

steam boilers

Off shore

power stations

petroleum refineries

Cement production

marine

petro-Chemical

steel making

gas turbines

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

Insight II 95DSS3-1

Features

• 24VDC Powered • IR + UV Solid state Cells • Solid state self check for continuous use 2 X SPDT Flame on relays • 1 x SPST Fault relay • 2 x 4-20mA flame quality output. • Auto learn on and off • 23 combustion frequencies • 2 line display for easy programming • Can be commissioned remotely • Can be used with Fireye Explorer SCADA 4 User files and 3 presets • 3 different Displays Available • Quick disconnect cables or cable glands 1” BSP or NPT connection • Modbus • SIL3 Certificate in Hand • Atex Zone 2 /22 as standard • Available in Zone 1 / 21 enclosure

Fuel Types All

Markets Served All

Special features 2 relays means 2 scanners in 1 box. Use 1 relay for pilot, the other for mains. Or set each relay for different fuels. With 4 user files to choose from the firing combinations are endless. This scanner also has a feature to allow you to ignore fire- balls in opposed and corner fired boilers. Can be used with fibre optic. Cooling kit available.

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flame detection

Insight II 95DSS3 Displays / Cables

95DISP-1

95WIDISP-2 For use with

61-7347-1

95DSS3-1CEX Zone 1 / 21

95-WIHH-2 For use with

59-547-xx 12 Core 56-567-xx 8 Core

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flame detection

Insight I 95S2 Series

Features • 24VDC Powered

• UV, IR or DS (IR + UV) Solid state Cells • Solid state self check for continuous use • 1 X SPST Flame on relays • 1 x SPST Fault relay • 1 x 4-20mA flame quality outputs • Auto learn on and off • 23 combustion frequencies single line display for easy programming • Can be used with Fireye Explorer SCADA • 4 User files and 2 presets • Quick disconnect cables or cable glands • 1” BSP or NPT connection • Modbus • Approved for use in SIL3 Installations • SIL2 Certificate in hand • Atex Zone 2 /22 as standard

Fuel Types All

Markets Served All

Special features This scanner is available as a simplified version (S1) for cost-conscious installations . The simplified version has 2 user files, 3 combustion frequencies and no comms or Auto Tune. This scanner is still suitable for most challenging installations. Can be used with fibre optic. Cooling kit available.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

Paragon 105F1-1

Features • 24VDC Powered • Dual IR Solid state Cells • Solid state self check for continuous use • Built in Pyrometer for measuring flame temperature • 1 X SPDT Flame on relay • 1 X SPST Flame temperature relay • 1 x SPST Fault relay • 1 x 4-20mA flame quality outputs • 1 x 4-20mA output flame temperature • Auto learn on and off

• LED display for flame quality and temp • Can be used with Fireye Explorer SCADA • 4 User files and 2 presets • Extended operating temp range • Quick disconnect cables or cable glands • 1” BSP or NPT connection • Modbus • Atex Zone 2 /22 as standard • Available in Zone 1 / 21 enclosure

Fuel Types All

Markets Served Mainly power generation

Special features This scanner performs like no other on the market. By monitoring flame temperature this scanner can give vital indications of thermal NOx formations before alarms are triggered by exhaust gas analysers. Can be used with fibre optic. Cooling kit available.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

Phoenix 84 series

Features • 24VDC Powered • UV IR or VIS Solid state Cells • Solid state self check for continuous use • 1 X SPST Flame on relays • 1 x SPST Fault relay • 1 x 4-20mA flame quality outputs • Auto learn on and off • Quick disconnect cables or cable glands • 1” BSP or NPT connection • Approved for use in SIL3 Installations • Atex Zone 2 /22 as standard • Available in Zone 1 / 21 enclosure

Fuel Types All standard fuels. Consult us for biogas, hydrogen and acid gases.

Markets Served All, especially chemical and refining

Special features This scanner is available with a choice of detection cells and can be completely setup in under 2 minutes. Special Gas turbine version available. Can be used with fibre optic. Cooling kit available.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

Simplicity 65 series

Features • 24VDC Powered • UV only tube type scanner mechanical self check for continuous use • 1 X SPDT Flame on relay • 1 x SPST Fault relay • 1 x 4-20mA flame quality outputs • Single LED for flame on • C/W 10ft cable and cable glands • 1” BSP or NPT connection • Approved for use in SIL2 Instalation • Atex Zone 2 /22 as standard • Available in Zone 1 / 21 enclosure Fuel Types Natural gas and propane, mechanically and air atomised oil. Consult for exotic gases

Markets Served All

Special features This scanner is the easiest to use around, simply aim it at the flame and you are away. Cooling kit available.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

MBCE

Features • 110 or 230v opperation

• For use with flame rods (Ionisation rod) • Solid state self check for continuous use • 1 x SPDT Flame on relays • 1 x SPST Fault relay • 1 x 4-20mA flame quality output. • Test jacks

• DIN rail mountable • Self checking LED

• Flame on LED • Plug in base • Approved for SIL2 Installations • Can be supplied in Zone 1 / 21 enclosures up to 4 per box • Atex zone 1 cable available • Ionisation and ignition electrodes available in safe or Atex enclosures

Fuel Types Gas + Oil

Markets Served Mainly Process and Pilot torches

Special features This Din mountable relay fits neatly into any enclosure. Its self check and SIL certification mean that it can be installed in areas with the most demanding safety requirements.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection

Fireye legacy flame scanners

48PT2 (IR)

UV1A (UV)

45UV5 (UV selfcheck)

45RM Type (IR self check)

45FS1 (signature scanner)

If you have any of these scanners an upgrade may now be available contact us about our part exchange offer.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

flame detection software

Fireye Explorer

Features • Plug and play SCADA software • Historical trending • Remote programming of scanners • User defined faceplates and graphs • Can be used to improve combustion • OPC compatible for easy DCS integration • Monitor up to 256 scanners at any time. • FFT for UV and IR • FEG monitoring for burner intensity • Flame temperature analysis* *Paragon scanner only

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

burner Controls

BurnerLogix

Features ‘Y’ model • 110 or 230v operation • For use with Gas or Oil

Features YZ300 All boiler or burners interlocks are wired into the YZ300. This then gives the unit the ability to determine which individual component caused the unit to lock out. An example of this could be high gas pressure, low oil temperature or low water level. All the interlocks are completely programmable and not all need to be used. This unit will save engineers hours as the fault is displayed in clear writing on the Burnerlogix display.

• Can be used with UV, UV self check, Ionisation rod, infrared or with 95 and 85 series scanners. • Complete programmable control for burner sequencing • Small footprint • Choice of wiring bases • LED and VFD display • Burner lockout history • Modbus comms • Valve proof of closure • Compatible with YZ300 first out annuciator

Features ‘Z’ model Exactly the same as the Y model but with the added features of a full boiler control • Connect up to 3 pressure and temperature probes • User defined set point for temperature and pressure • 4-20mA output for modulation control • Lead and lag for up to 3 boilers • Thermal shock protection • Alarms for over temp / pressure / high stack temp

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

burner Controls

Nexus NX6100 Efficiency Product

Features • 110 or 230v operation • Can be used with UV, UV self check, Ionisation rod, infrared or with 95 and 85 series scanners. • Fuel gas ration control • Oxygen trim • VSD output • Single or multi fuel input • 4-20mA in for external temp control • Programmable relays • Connect up to 10 servo motors • Can- Bus controlled for easy installation • Complete boiler control • Small foot print • Burner lockout history • Modbus comms • Valve proving function • Lead and lag for up to 3 boilers • Thermal shock protection • Alarms for over temp / pressure / high stack temp

Servos Motors for Fuel and air

NX6100 control chassis

10.4” colour Touch screen/ PLC

Standard Display

In-situ oxygen probe

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pilot torches and burners

Features Maxfire 110 • Class 1,2 and 3 ignition source • Capacity from 50kw to 14Mw • Patented protected combustion zone • Flame detection with UV scanner • High energy ignition as standard • Complete stainless steel construction • Available in any length • Diameters from 50mm • Near maintenance-free operation • Up to 99% reliable ignition

Features Dura fire • Class 1,2 and 3 ignition source • Capacity from 1.5—9Mw • Air atomised • Patented protected combustion zone • Flame detection with UV scanner • High energy ignition as standard • Complete stainless steel construction • Available in any length • Diameters from 50mm • Near maintenance-free operation • Up to 99% reliable ignition

Features FST (flexable single tube) • Class 1 warm up and ignition • Capacity up to 11Mw • Air atomised • Designed for tilting burners • Low opacity • Patented protected combustion zone

• Flame detection with UV scanner • High energy ignition as standard • Complete stainless steel construction • Available in any length • Diameters from 50mm • Near maintenance-free operation • Up to 99% reliable ignition

Fuel Types All gas types

Fuel Types Light—medium Oil

Fuel Types Light—medium Oil

Markets Served All, especially HRSG and utilities

Markets Served All, especially HRSG and utilities

Markets Served Corner fired Utility boiler

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

duct burners

Advantage Duct burner

Features • Capacity from 3—322Mw • Patented Vortex swirl to mix fuel and air • Works best in low O2 high water applications such as GT exhaust. • Short flame length

• Lox NOx, CO and VOC emissions • Flame detection with UV scanner • High energy ignition pilot as standard

Fuel Types All gas types

Markets Served HRSG, Process, thermal oxidisers

Burner Element Detail

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scr

SCR Reheating

Features Forney provides multiple options to meet the demanding need of ensuring SCR efficiency at lower inlet operating temperatures. Our in-duct, external duct and perimeter fired burners provide unique solutions for this harsh environment.

Fuel Types Natural Gas

Markets Served SCR

Register Style Burner

Grid Style Burner

Perimeter Burner

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mill fire detection

Features Multi-channel sampling system handles up to eight sample points and eliminates system time sharing.

F-6700 CPDS Analyser uses a solid-state electrochemical sensor for its ruggedness and low maintenance requirements.

Proprietary probe allows the extraction of a representative sample from the dust-laden atmosphere.

Dual sensor arrangement provides accuracy verification every 30 minutes.

Temperature compensated sensors ensure accuracy and reliability.

Automatic calibration check and alarm functions in the system itself reduce maintenance time.

Self-diagnostic programme identifies any problem and indicates it on the user interface display.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

high Energy power packs

Features XEC24 • 110 ~ 230 VAC input • 24 sparks per second • 10 Joules of energy per spark • 1400vdc output

Features XEC18 • 110 ~ 230 VAC input • 2~4 sparks per second • 18 Joules of energy per spark • 1400 or 3100 vdc output

• Modular design, all parts replaceable • Can run up to 8 minutes at 33% ED • Capable of directly igniting Heavy Oil • Built in spark check relay • Over temp sensor • Can be fitted in an EEXE Atex box

• Modular design, all parts replaceable • Can run up to 2 minutes at 33% ED • Capable of directly igniting Heavy Oil • Optional spark check relay available • Compact size

• Can be fitted in an EEXD IIC T6 or EEXD • IIB enclosure of zone 1/2 installations. • Up to 3 units can be installed in 1 IIB enclosure

Fuel Types All fuels especially heavy oil

Fuel Types All except mechanically atomised heavy oil

Markets Served All

Markets Served All

Special features The rapid spark rate allows this unit to directly ignite heavy fuel oil that is air, steam or mechanically atomised. This allows pilot torches to be removed. Built in spark-on relay easily integrate to burner management to simulate flame on from a pilot.

Special features By changing the spark gap tube the spark frequency can be changed, allowing the user to set the unit up to the best ignition for individual burners.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

high Energy power packs and Enclosures

Features XEC03 • 110 ~ 230 VAC input • 2~4 sparks per second • 3 or 18 Joules of energy per spark • 1000 vdc output • Encapsulated design suitable for outdoor installation. • Can operate with up to 500m of cable • Best choice for flares • 1m flying leads as standard • Can be fitted with quick disconnect fittings

1

Fuel Types All Gases

2

Markets Served All, especially flares and process burners

3

Special features This low cost unit is best suited to gas burners and can easily ignite flares at a distance of 500m between power pack and ignition lance. A favourite amongst OEM’s

1. EEXE for increased safety in safe areas 2. EEXD IIB T6 (Zone 2) 3. EEXD IIC T6 (Zone 1)

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

high Energy lances and cables

Features Ignition Lances • Maintenance free operation • High energy spark self-cleans tip

• Stainless steel construction • Can operate up to 1100°C • Replaceable tip • 1/2” male connection

• Safe area has quick disconnect • Available as EEXD IIC T6 (Zone 1) • Different diameters available for easy retrofit • Exact replica available to fit competitors’ cables etc • Can be made up to any length • Specials available for acid gas etc.

Shown as Atex version

High temperature cable for flares

Fuel Types All

Markets Served All

Diameters available 17mm 14mm 12mm

17mm and 14mm have interchangeable tips and can be supplied with a reduced final diameter of 12mm. Welded tips can be supplied for gas turbine installations

EEXD IIC T6 Cable

Safe Area Cable

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high Energy specials

EEXD IIC T6 Gas turbine retractable igniter

Safe area battery powered portable igniter

EEXD IIC T6 Battery powered portable igniter

EEXD IIC T6 flexible igniter

Ignition and ionisation rods made to order

Co-axial Retraction cylinder used on a heavy oil burner in a power station

Trolley mounted EEXD IIC T6 mains powered portable unit

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

boiler acoustic pyrometer

Boilerwatch

Features • 110 ~ 230 VAC input • Measure temperature across the boiler • Up to 24 different area • Ideal for monitoring super heater temperatures • Built in tube leak detection

• Can assist in combustion tuning • Can assist in trimming fuel and O2 • Allows for soot blower optimisation

Markets Served Utility Boilers

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

fired heater Optical pyrometer

Boilerwatch

Features • 110 ~ 230 VAC input • Measures temperature across the furnace • Up to 24 different areas • Built in tube leak detection

• Can assist in combustion tuning • Can assist in trimming fuel and O2 • Furnace optimisation

Markets Served Fired heater, reformers etc

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

in-situ gas analyser

DGA-X

Features • In-situ analysis of SOx, NOx and NH3 • Probe material 316Ti, 316L option • Gas temps up to 500C (higher available upon request) • RS-232,/422/485 comms • No trace heated sample lines • High accuracy • User HMI on rear on unit • 110/230 VAC 50/60hz • Standard probe lengths 1.6m / 2.1m

Benefits of In-situ Analysis Instantaneous monitoring through direct probing in to the stack. No need for gas extraction or preparation. One device for SOx, NOx and NH3 meaning lower costs. Stand alone systems require no external transceiver unit or computer system monitoring.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

in-situ analyser

Hardware

Features • Windows based • Display of Density, Intensity Count, and Absorption • Integration and delay time control • Supports MS Excel format time control • lamp Status Monitoring • User Friendly GUI Interface • Flexibility for System Line-up • I/O Interface - RS 232/422/485, USB 2.0 • Display Interface - VGA 800x600 pixels Full Colour • Storage - SSD - CF Type II • Analog Output - 2Ch (0,4-20mA), Max 4Ch • Digital In-4Ch • Digital Out - 4Ch

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

gas valves

Features Automatic solenoid valves • Available as normally open or normally closed • Aluminium construction • Suitable for Biogas • Available as Atex EX II 3 G/D • Sizes from 3/8” to 8”

Features Gas Regulators • Aluminium construction • Suitable for Biogas • Atex EX II 2 G/D • Sizes from 1/2” to 4” • Available with UPSO • Available with OPSO • Available with Relief valve • Inlet pressures From 0.1 bar to 5bar • Outlet pressure 13—1500 mbar

Features Gas Filters • Aluminium construction • Suitable for Biogas • Atex EX II 2 G/D • Sizes from 1/2” to 12” • Inlet pressures up to 2-6bar • Available with manometer • Filtering to 10, 20 and 50 microns

Other products

• Coils voltages 12vdc, 12vac, • 24vdc, 24vac, 120vac, 230vac • Available with CPI switch • Available with multiple pressure rating • 200mbar to 6 bar

Fuel oil shut off valves

• Slow opening available • Adjustable rapid stoke • Adjustable flow • Available with manual reset

Fuel oil shut solenoid valves

Motorised throttle valves

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

oxitec 5000

An essential precondition for a safe and efficient combustion process is the fast and exact measurement of 02. The volume of oxygen in the combusti-on is the parameter which needs to be controlled. A target range of 0.5 - 2% 02 is desirable and also attainable with ENOTEC systems. Oxygen values below 0.5% 02 are an indicator of an incomplete combustion which produces an increase in unbur-ned molecules. Values above 2% 02 will lead to an unnecessary cooling of the process which in turn requires a higher fuel usage. ENOTEC's SME-5 electronic units offer built in plausibility for safer efficiency in all types of combustion. The OX/TEC 5000 InSitu analyzer sys-tem has been proven in countless in-stallations, in all possible combustion systems, using all possible fuel types, usually with more than 10 years life-span in most flue gas applications. The system comprises a robust probe which is inserted directly in the pro-cess for fastest and most representati-ve measurement (the sensor is located at the tip of the probe directly in the process). The modern and highly in-telligent electronic unit has a graphics enabled, bright LED backlit display for easy handling. OX/TEC 5000 has no need for calibra-tion and thus provides maintenance-free 02 analysis, typically for many years.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

oxitec 5000

Safe, reliable and accurate are the main characteristics of the ATEX certified OXITEC 5000 GasEx. The proven OXITEC quality is integrated into an Ex protected system for safe operation in gas hazardous environ-ments (gas explosion zones 1 and 2). Using the OXITEC 5000 GasEx, plant safety is enhanced while lowering emissions by controlling fuel usage in the combustion process.

Also available is an DustEx solution for 02 measurements in dust laden environ-ments.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

oxitec 5000

The OXITEC Economy is the budget friendly and affordable 02 analyzer which is recommend for small combus-tion plants in the form of steam boilers burning natural gas or heavy oil such as found in biomass combustion plants, container and cruise ships etc. The Economy analyzer is delivered pre-assembled and factory-configured and includes cables with a simple plug sys-tem ready for installation - completely Plug and Play. The filter head has a sintered metal filter as standard which also allows for 02 measurement in dust laden flue gases. The system has a calibration connection which allows the user to confirm the meas- urement at any time if necessary. Countless OXITEC Economy installa-tions worldwide are proof of the system's reliability and durability over many years without the necessity of constant mainte- nance and part repla-cements.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

comtec

The „e" in COe represents the word equivalent and refers to the sum of unburned molecules such as carbon mo-noxide (CO), methane (CH4) or hydro-gen (H2) in the process gas. This group of unburned molecules form, apart from oxygen molecules, the only gases in which by means of InSitu measure-ment, the quality of combustion can be analysed. High COe values are an indicator for an inefficient, climate harmful and plant hostile process control.

From a safety point of view, monitoring the COe values can also be used for recog-nition of smouldering fires.

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941

services

Control Panels

Fuel Trains

PLC’s and SCADA

Installation & Commissioning

Lias industrial has the ability to design and build custom control panels for all applications, the panels can be made to any site specification and the enclosure made from a verity of materials. Panels can also be designed and tested for use in hazardousn areas. Examples of our work are complete burner management and boiler controls, scanner amplifier enclosures, combustion controls, ignition panels ESD and automation.

We can build custom valve trains to any specification for use in any area, these can be for any fuel and can include a verity of controls, regulators, gauges, strainers, servo motors and heaters etc. The valve trains can be for any output of burner and can be made to your exact specifications. The valve trains can be skid mounted for ease of installation and are fully tested before leaving the factory.

PLC’s and SCADA Siemens (S7 & PCS7) Rockwell (Controllogix, Compactlogix, Micrologix, PLC 5, SLC) GE Fanuc (90-30,90-70, versamax, RX3i/RX7i) Schneider (Modicon) ABB Omron Mitsubishi Wago Phoenix Wonderware Intouch SCADA Fix/Fix32/Ifix SCADA Citect SCADA

Lias industrial have the ability to project manage, supply and install single pieces of equipment to full turnkey projects.

We have a verity of tradesmen available including

PLC engineers Welders Project managers Site foremen Mechanical engineers EC and I engineers

sales@liasindustrial.co.uk www.liasindustrial.co.uk For further information call Lias Industrial Ltd on +44 (0)1204 594 941