LTC KIT-FPE.pdf
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FEDERAL PACIFIC ELECTRIC (FPE) TC23-2, TC525, TC534 1200 AMP
KITS
4000-001K MAIN CONTACT KIT TC525
4000-008K CHAIN & SPROCKET
CHAINS & SPROCKETS
TAPHEAD ASSEMBLY
4000-009K SELF ALIGNING SELECTOR SWITCH 4000-024K TC546 & TC525, TOOLS KIT
4000-070K TC'S #19 MODIFICATION FOR TANK VENTS
4000-078K BEARING KIT TC525
GASKETS
4000-080K DUAL SPROCKET & CHAIN TC546, TC525 4000-085K CHAIN ADJUSTER KIT 4000-094K TAPHEAD KIT TC525
NOTE: FOR ELR KITS AVAILABLE UP ON REQUEST.
MISCELLANEOUS
SPRING DRIVE MECHANISM
NOTES: USE 4000-185P, WITH HOLE SPACING OF 1.25, FOR LTC'S MANUFACTURED BETWEEN 1985 TO 1991. USE 4000-335P, WITH HOLE SPACING OF 1.75, FOR LTC'S MANUFACTURED BETWEEN 1991 TO 1994. OPTIONAL GASKET, 4000-607 (BUNA), 4000-298 (CORK).
1
2
4000-127P CONTACT ASSEMBLY MOVABLE, SELECTOR SWITCH
4000-054P CONTACT STATIONARY RH/LH
4000-297 TAPHEAD TC525
4000-335P DIVERTER SWITCH ASSEMBLY
1
1.75
4000-607 GASKET TAPHEAD (BUNA)
4000-237 SELECTOR SWITCH ASSEMBLY
4000-155P CONTACT ASSEMBLY REV. SWITCH MOVABLE
2
4000-136P INNER COLLECTOR RING
4000-137P OUTER COLLECTOR RING
4000-135P STATIONARY CONTACT
4000-185P DIVERTER SWITCH ASSEMBLY
4000-298 GASKET TAPHEAD (CORK)
1.25
1
2
TAPHEAD ASSEMBLY TC525
4000-518 DIVERTER DRIVE CRANK, CAM FOLLOWER ASSY.
4000-429 DASH-POT ASSEMBLY AND HARDWARE
ASSEMBLY SECOND SHAFT 4000-626
4000-641 THIRD SHAFT ASSEMBLY
4000-684 BEARING SUPPORT PLATE BACK
4000-078K BEARING KIT
4000-107 MAIN SPRING DRIVE BARREL ASSY. TC525
4000-671 FIRST SHAFT ASSEMBLY
4000-685 BEARING SUPPORT PLATE FRONT
4000-078K BEARING KIT
4000-762 SPRING SUPPORT BRACKET
4000-556 SPRING DRIVE CRANK ASSEMBLY TC525
4000-078K BEARING KIT
4000-531 WORM SPINDLE DRIVE SHAFT ASSEMBLY
4000-731 OIL SEAL ASSY. TC525
SPRING DR MECHANISM ASSY TC525
4000-514, IDLER SPROCKET CHAIN ADJ.
4000-085K, CHAIN ADJUSTER
4000-463-OEM MOTOR SPROCKET OLD STYPE (9-TOOTH)
4000-080K, DUAL SPROCKET & CHAIN
4000-008K, CHAIN & SPROCKET
CHAINS & SPROCKETS
4000-567 MECHANISM PLATE GASKET
4000-603 DIVERTER SUPPORT BOARD GASKET
4000-512 FLANGE GASKET
4000-487 DOOR GASKET SCALE 0.125
4000-546 TANK GASKET (TRANSFORMER SIDE)
4000-486 DOOR GASKET SCALE 0.125
4000-597 LTC TANK GASKET TRANSFORMER SIDE
4000-298 GASKET TAPHEAD (CORK)
4000-607 GASKET TAPHEAD (BUNA)
GASKETS
4000-379 DIVERTER PUSH ROD ASSEMBLY
4000-765 S.P.C. W/CUSTOM FOAM FOR 4000-024K (TOOL KIT)
4000-650 S.P.C. W/CUSTOM FOAM FOR 4000-001K (MAIN CONTACT KIT)
5000-2442 LIMIT SWITCH
4000-233 SHIELD, ARCING TC546
4000-488 MODIFIED BEVEL GEAR
4000-792 BEARING ASSY, 2-BOLT FLANGE,
4000-622 SWITCH, BASE ROLLER PLUNGER TC546 & TC525
4000-560-OEM DRAIN HOSE FOR OIL SEAL SCALE 2.000
4000-413 WORM GEAR, NYLON, POS. INDICATOR SPINDLE DRIVE
4000-521 ROD RESISTOR SUPPORT
4000-547 THERMODISC
MISCELLANEOUS
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
L1
4000-001K
1
REVISIONS
DATE APPROVAL
DESCRIPTION
REV
1. REDRAWN ON PRO/E DATA BASE PER ECR #150216C
L
12/16/15
TL
JP
2 3
1. ADDED LINK 4000-650 TO NEXT ASSY.
PER ECR #190214B L1
2/14/19
TL
JP
3 3
A
A
1 6
B
B
4 3
C
5 3
C
6 6
D
D
12 4000-087 6 4000-052P 6 4000-053P 24 4000-135P 24 8010-002-216 24 8010-070-08
WASHER, LOCK
10 11 12
SELECTOR SW. STATIONARY CONTACT SCREW, HEX. HD. STEEL .375-16 X 1.25 LG
ARCING CONTACT TIP ASSY. LOWER WEDGE CONTACT UPPER WEDGE CONTACT
1 2 3 4 5 6 7 8 9
9 6
8 6
10 24
11 24
6 4000-153P 3 4000-137P 3 4000-136P 3 4000-155P 3 4000-127P 6 4000-054P
REV. SWITCH MOVABLE CONTACT ASSY. SELECTOR SW. MOVING CONTACT ASSY. REV. SWITCH STATIONARY ASSY., LH/RH
12 24
E
7 12
E
COLLECTOR RING CR3 COLLECTOR RING CR1
DIVERTER SWITCH ROLLER CONTACT ASSY.
QTY DRAWING NO.
TITLE
ITEM NO.
PARTS LIST
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
9011 GOVERNORS ROW DALLAS, TEXAS 75247
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
KIT- MAIN CONTACT, FPE TC525, 1200 AMP
DO NOT SCALE DRAWING
DRAWN
T. LY
12/10/14
MATERIAL ANALYSIS NUMBER:
NEXT ASSY 4000-650
CHECKED
SIZE
SCALE
DWG. NO.
REV. L1
DATE ANALYSIS PERFORMED:
4000-001K
QC
D
1.000
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved.
SEE PARTS LIST
1 of 1
4
1
2
3
5
6
EQUIPMENT TYPE / NO.
FPE TC15,TC25,TC34,TC546 & TC23-2,TC525,TC534
REV. R1 1
DWG. NO.
SH
4000-008K
REVISIONS
1
LTR
REVISION
DATE
APPROVAL
1. REDRAWN ON PRO/E DATA
BASE PER ECR # 150109B R
1/9/15
TL JP
CORRECT NEXT ASSY NUMBERS, UPDATE 4000-226 DESCRIPTION PER ECR #210520D
R1
AG JP 05/21/21
2
2X
4
3
2X
6
3X
7
1 2 2 1 1 1 3
8010-190-822
PIN, COIL SPRING, STEEL .312, 2.00 LG
1 2 3 4 5 6 7
4000-389 4000-390
.316 DIA. (NO. O) DRILL BIT
SPROKET, TRIPLE .250 DIA DRILL BIT
4000-241-OEM
4000-226 4000-228 4000-162
CHAIN ASSY., NO. 43 SPROCKET, MODIFIED
CHAIN ASSEMBLY, ANSI RS40
ITEM NO.
QTY DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
NEXT ASSY 4000-018K 4000-018KE 4000-018KE-COMED 4000-001KE 4000-001K-WESS 4000-004K-WESS 4000-004KE-BC-HYDRO
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
5
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
KIT-CHAIN & SPROCKET FPE
APPROVALS
DATE
DO NOT SCALE DRAWING
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
8/10/16
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
R1 4000-008K
QC
B
1.000
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
1 of 1 SEE PARTS LIST
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
F1
4000-009K
1
REVISIONS
DATE APPROVAL
DESCRIPTION
REV
1. REDRAWN ON PRO/E DATA BASE PER ECR # 150203A 1. REMOVE CONTACTS FINGER AND V1 PER ECR #150213C
B
1/30/15
TL
JP
C
2/13/15
TL
JP
A
A
1 24
3 3
B
B
C
C
2 3
D
D
E
E
24 4000-247P 3 4000-248P 3 4000-252P
CONTACT, ASSEMBLY MOVABLE
1 2 3
CONTACT, STATIONARY CONTACT, SEL NEUTRAL
QTY DRAWING NO.
ITEM NO.
TITLE
PARTS LIST
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
P
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
9011 GOVERNORS ROW DALLAS, TEXAS 75247
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
KIT-SELF ALIGNING SELECTOR SWITCH
DO NOT SCALE DRAWING
DRAWN
TIM A
1/30/15
MATERIAL ANALYSIS NUMBER:
NEXT ASSY 4000-009K
CHECKED
SIZE
SCALE
DWG. NO.
REV.
DATE ANALYSIS PERFORMED:
4000-009K
QC
F1
D
2.000
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved.
SEE PARTS LIST
1 of 1
4
1
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV. 1 N
FPE TC25, TC525, TC46 & TC546
4000-024K
REVISIONS
LTR
REVISION
DATE
APPROVAL
1. REDRAWN IN PRO/E DATA BASE PER ECR # 200511A L1
1 1
5/11/20
JP TL
8 1
ADD 4000-420 PER ECR
#210204B M
AG JP 02/04/21
REPLACE 4000-420 W/4000-780
PER ECR #210817A N
AG JP 08/17/21
USE ON TC546 ONLY
USE ON TC525 ONLY
7 1
6 1
3 1
5 1
11 1
2 1
1 1 1 1 1 1 1 1 1 2 1 1 1
4000-402 4000-433 4000-436 4000-437 4000-438 4000-439 4000-440 4000-441 4000-505 4000-598 4000-600 4000-741 4000-780
DRILL FIXTURE ASSEMBLY
10 11 12 13
TOOL INSTRUCTIONS CHAIN PULLER 80-240
ALIGNMENT PIN
BRACKET ASSEMBLY
1 2 3 4 5 6 7 8 9
SPREADER, MOVABLE CONTACT, LONG SPREADER, MOVABLE CONTACT, SHORT ROTOR ALIGN. TOOL ASSEMBLY (TC546)
10 2
BEARING RETAINING, WRENCH
OFFSET BOX END WRENCH ASSEMBLY
REAMER ASSEMBLY
CONTACT ALIGNMENT RING
ROTOR ALIGN. TOOL ASSEMBLY (TC525)
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
12 1
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
4 1
13 1
9 1
4000-765 NEXT ASSY
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
KIT-TOOLS FPE TC525 & TC546
APPROVALS
DATE
DO NOT SCALE DRAWING
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
5/11/20 5/11/20
CHECKED
JP
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
N 4000-024K
QC
B
0.200
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
SEE PARTS LIST
1 of 1
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC15,TC25,TC34,TC546 & TC23-2,TC525 TC525,TC534
1 C 4000-070K
REVISIONS
NOTES: 1. CONTAINS BREATHER FOR LTC COMPARTMENT (FITS ALL LTC COMPARTMENTS)
LTR
REVISION
DATE
APPROVAL
1) REDRAWN ON PRO/E DATA BASE
PER ECR# 150203A B
1-29-15
TL JP
1) VIEWS UPDATED WITH 3D MODELS PER ECR# 150210D
C
TA JP O2-10-15
1 1
2 1
1 1
4000-558 4000-559
BENDIX FAUCET FILTER BELL REDUSER, 1" TO 3/4"
1 2
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
-
-
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
- - - - - - NEXT ASSY
-
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
KIT #19-MODIFICATION FOR TANK VENTS, TC525, TC546
APPROVALS
DATE
DO NOT SCALE DRAWING
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY T. LY
1-29-15 1-29-15
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
C 4000-070K
QC
B
1.000
-
-
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
SEE PARTS LIST
1 of 1
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
1 4000-078K
B1
REVISIONS
NOTES: 1. FOR MORE DETAIL SEE OUR 3D INTERACTIVE CATALOG. https://www.waukeshatransformers.com/transformer-components/components-catalog/
LTR
REVISION
DATE
APPROVAL
1. NEW DRAWING CREATED PER DRC #101510C A
10/15/10
JP
TL
1. ADDED BEARINGS TO DRAWING
PER ECR #141218D B
1/9/15
TL JP
5 1
1.UP-DATE NOTES, ADDED LINK TO CAT. REORGANIZE FOR CLARITY PER ECR #190416D
4 2
B1
4/16/19
TL JP
INSTALL, IN SPRING DRIVE CRANK
INSTALL, IN SPRING DRIVE CRANK
3 1
INSTALL, FIRST SHAFT (OLD STYLE) IN OLD STYLE PLATE
7 2
6 1
INSTALL, IN ROCKER SHAFT DRIVE
INSTALL, IN WORM GEAR
2 1
1 4000-615 2 4000-617 1 4000-683 1 4000-724 2 4000-694
ROCKER SHAFT DRIVE BEARING
1 2 3 4 5 6 7
INSTALL, FIRST SHAFT (NEW STYLE) IN OLD STYLE PLATE
INTERNAL SLEEVE FOR NEEDLE ROLLER BEARING BEARING NEEDLE ROLLER FOR WORM GEAR
BEARING WITH SNAP RING BEARING WITH SNAP RING BEARING WITH SNAP RING BEARING NEEDLE ROLLER
1
4000-673
7 4000-490
ITEM NO.
QTY DRAWING NO.
TITLE
PARTS LIST
1 7
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
M
C
Prolec-GE Waukesha, Inc. All rights reserved.
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
INSTALL, 2 FIRST SHAFT 1 SECOND SHAFT 2 THIRD SHAFT 2 SPINDLE DR. SHAFT
#101510AC
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
BEARING KIT-TC525 DRIVE MECH OIL COMP
APPROVALS
DATE
DO NOT SCALE DRAWING
NEXT ASSY
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
10/15/10
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
SHEET 1 of 1 SEE PARTS LIST B1 4000-078K
QC
B
1.000
MATERIAL
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC15,TC25,TC34,TC546 & TC23-2,TC525,TC534
1 4000-080K
C
REVISIONS
LTR
REVISION
DATE
APPROVAL
NOTES: 1. USED ON MOTOR DRIVE IN AIR COMPARTMENT (CONTROL BOX).
1. NEW DRAWING CREATED PER DRC #102610A
A
11/05/10
TL
JP
1) ITEM 1 WAS 4000-618 B 1) ADD ITEM 4 PER ECR# 130401A C
06/02/2011
AM JP
AM JP
04/01/2013
2 1
3 1
4 1
1 1
1 4000-672 1 4000-445 1 4000-619 1 4000-618
MASTER LINK (DUAL CHAIN)
4 3 2 1
LYNN SPROCKET
SPROCKET, DUAL WITH HUB TC546 & TC525 CHAIN, DOUBLE ROLL N0. 25 1/4 PITCH
ITEM NO.
QTY DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
M
C
Prolec-GE Waukesha, Inc. All rights reserved.
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
102610A
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
KIT- DUAL SPROCKET & CHAIN TC525, TC546
APPROVALS
DATE
DO NOT SCALE DRAWING
NEXT ASSY 4000-001K 4000-004K
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
11/05/10
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
SHEET 1 of 1 SEE PARTS LIST C 4000-080K
QC
B
1.000
MATERIAL
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC15,TC25,TC34,TC546 & TC23-2,TC525,TC534
1 4000-085K
A
REVISIONS
LTR
REVISION
DATE
APPROVAL
1. NEW DRAWING CREATED PER DRC #121014A
A
12/10/14
TL
JP
3 2
2 2
1 2
4000-511 4000-517 4000-527
MAIN IDLER SPROCKET ASSEMBLY CHAIN ADJUSTER ASSEMBLY CHAIN ADJUSTER ASSEMBLY
2 2 2
1 2 3
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
KIT-CHAIN ADJUSTER TC525, TC546
APPROVALS
DATE
DO NOT SCALE DRAWING
NEXT ASSY 4000-004K
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
12/10/14
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
A 4000-085K
QC
B
1.000
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
SEE PARTS LIST
1 of 1
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
4000-094K
1 D
REVISIONS
NOTES: 1. ASSEMBLY NOT REQUIRED, EXPLODED VIEW SHOWN FOR REFERENCE ONLY. ONE PHASE.
DATE APPROVAL
DESCRIPTION
REV
1. UP-DATE PICTORIAL & ADDED HARDWARE
2. ADDED NOTE. PER ECR #190503C D
5/2/19
TL JP
A
7 1
10 1
A
13 14
1 1
2 1
3 1
12 4
11 4
4 1
O-RING
1.75
B
B
8 2
C
OPTIONAL ITEMS. THIS DIVERTER SWITCH ASSEMBLY USED ON LTC'S MANUFACTURED BETWEEN 1991 TO 1994 HAS 1.75 HOLES SPACING.
C
SCALE 0.375 EXPLODED VIEW
6 1
5 1
OPTIONAL TAPHEAD BUNA GASKET P/N 4000-607
D
1 1 4000-127P 1 1 4000-155P 1 1 4000-183 1 1 4000-237 1 1 4000-298 2 - 4000-185P 1 1 4000-542 4 4 8010-002-228 4 4 8010-070-08 14 14 8010-257-220 - 2 4000-335P
SCREW, HEX. LK. FLANGE SS .38-16 X 1.50 LG
10 11 12 13
WASHER, LOCK, FOR 3/8"
D
INSTRUCTION SHEET
SCREW, HEX HD ST 3/8-16UNC-2.00 LG
SELECTOR SWITCH, ASSEMBLY GASKET, TAPHEAD (CORK) DIVERTER SWITCH, ASSEMBLY DIVERTER SWITCH, ASSEMBLY TAPHEAD ASSEMBLY TC525
1 2 3 4 5 6 7 8 9
CONTACT ASSEMBLY MOVABLE, SEL. SW. CONTACT ASSEMBLY, REV. SWITCH MOVABLE INSTRUCTION SHEET DIVERTER SW. SHUNT
E
9 2
E
V2 V1 1 1 4000-054P-LH CONTACT, STAT., LH./RH (SEE DWG 4000-054P) 1 1 4000-054P-RH CONTACT, STAT., LH./RH (SEE DWG 4000-054P)
ITEM NO.
DRAWING NO.
TITLE
QTY
PARTS LIST
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
9011 GOVERNORS ROW DALLAS, TEXAS 75247
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
KIT-TAPHEAD TC525
DO NOT SCALE DRAWING
DRAWN
T. LY
10/13/14
MATERIAL ANALYSIS NUMBER:
NEXT ASSY
CHECKED
SCALE 0.375
SIZE
SCALE
DWG. NO.
REV.
DATE ANALYSIS PERFORMED:
4000-094K
QC
D
D
0.375
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This Drawing contains proprietary information of SPX Transformer Solutions, Inc. and may not be disclosed, copied, modified or Used without the written permission of SPX Transformer Solutions, Inc. If SPX Transformer Solutions, Inc. has authorized your permission and/or use of this Drawing, SPX Transformer Solutions, Inc. has granted you a limited license to use this Drawing and the information in it only for purposes specified by SPX Transformer Solutions, Inc. The Drawing must be promptly returned to SPX Transformer Solutions, Inc. or destroyed after its use and/or upon demand by SPX Transformer Solutions, Inc. Any Possession, Disclosure, copying, modifications or use not authorized by SPX Transformer Solutions, Inc. can constitute a violation of applicable law and be subject to severe penalities.
HIGH VOLTAGE SUPPLY
SEE PARTS LIST
1 of 1
4
1
2
3
5
6
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
F1
4000-153P
1
REVISIONS
DATE APPROVAL
DESCRIPTION
REV
1. REDRAWN ON PRO/E DATA BASE PER ECR #150216B 1. ADDED "STACK PINS" NOTE
F
2/16/15
TL
JP
PER ECR # 180213A F1
02/13/18
SK
JP
A
A
7 5
3 4
7 6
2 1
5 4
9 4
B
A
B
8 12
PUT 6 EXTRA SNAP RINGS IN A SEALED PLASTIC BAG
STACK PINS 2 PLACES
C
6 2
C
1 3
SECTION A-A
A
D
4 2
D
SNAP RING, EXT, CAD/BLK, SHAFT DIA .375 SPRING PIN SLOTTED, STEEL .750X.125 DIA
8 9
4000-059T 3 4000-061T 1 4000-063P 4 4000-064 2 4000-065 4 4000-152 2 8010-069-14 11 8010-071-007 12 8010-072-310 4
7 WASHER, FLAT, YEL BRASS ID .391, OD .625, THK .025
PLATE, SIDE, FPE TC525
1 2 3 4 5 6
E
CONTACT, ROLLER SPACER, CONTACT SPRING, CONTACT
E
SHAFT, SPRING SUPPORT
SHAFT, PIVOT
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
M
-
-
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
4000-001K 4000-335P 4000-185P NEXT ASSY
9011 GOVERNORS ROW DALLAS, TEXAS 75247
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
CONTACT ASSEMBLY DIVERTER SWITCH ROLLER
DO NOT SCALE DRAWING
DRAWN
T. LY
9/10/14
MATERIAL ANALYSIS NUMBER:
CHECKED
-
-
- - -
SIZE
SCALE
DWG. NO.
REV.
DATE ANALYSIS PERFORMED:
4000-153P
QC
-
D
2.000
F1
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved.
SEE PARTS LIST
1 of 1
4
1
2
3
5
6
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
1 P1 4000-155P
REVISIONS
A
DATE APPROVAL
DESCRIPTION
REV
NOTES: 1. CONTACT PRESSURE TO BE 8 2 LBS. WHEN PROPERLY LOADED. TORQUE AND DO NOT BEND TABS AFTER ASSEMBLY. (TABS WILL BE BENT IN THE FIELD) USE LOCKTITE 242 ON SET SCREW, P/N 4000-362. ADJUST SET SCREW UNTILL OUTER MOST CONTACT FINGERS ARE FLAT AND PARALLEL. 2
1) ADD (4) 8010-012-09 2) EXPAND BAG CONTENTS LIKE 4000-257E PER ECR# 210601A
P
AM JP
6/01/2021
.500 PIN MUST PASS EASILY THROUGH
A
31 REF
7/15/2021 UPDATE BALLOON NUMBERS FOR THE PLASTIC
BAG PER ECR#210716A P1
FF JP
A
32 1
33 4
35 1
34 4
31 1
3
4
5 REF
2
3 4
THESE ITEMS TO BE IN SEALED PLASTIC BAG
B
16 REF
37 1
36 1
B
5 1
14 3
17 1
6 1
INSTRUCTION SHEET
11 REF
13 1
2 1
12 2
1 1
9 REF
INSTRUCTION SHEET, WARNING
10 11 12 13 14 15 16 17 18 31 32 33 34 35 36 37
4000-232 1
4
A
SECTION A-A
SCREW, HXHD, GD5, STL, 3/8-16UNC, 1.25 LG
8010-253-206 1
LOCTITE 242 .5 ML CAPSULE
4000-362 1
16 1
C
CONTACT, SEL. NEUTRAL (K CONTACT) SNAP RING, EXT, CAD/BLK, SHAFT DIA .375 SCREW, HEX SELF LOCK 1/4-20 X .75 LG SCREW, SOCKET HD. ST 1/4-20UNC-2A X .75 LG
4000-071T 1 4000-072T 1 4000-073T 1 4000-075T 1 4000-077 1 4000-078T 1 4000-079 2 4000-080 4 4000-081P 8 4000-084P 1 4000-085 1 4000-158T 2 4000-753 1 8010-002-07 3 8010-070-08 1 8010-076-05 1 8010-097-07 1 8010-155-09 1 4000-156P 1 8010-071-007 1 8010-046-09 4 8010-012-09 4
C
11 1
LOCKWIRE SST 12" LG
SETSCREW, SCK CUP PT .250-20UNC X .50 LG NUT, LOCKING, FLEXLOC, ST. .31-18UNC
3 1
7 2
4 1
WASHER, LOCK, SCREW SIZE .38
SCREW, HXHD, GD5, STL .25-20UNC, .63 LG
D
TAG, CAUTION
D
HOUSING REVERSING SWITCH DRIVE ARM, OUTER, LH/RH
10 1
CONTACT, STATIONARY COLLECTOR
SHAFT, CONTACT SPRING, CONTACT CONTACT ASSEMBLY
1 2 3 4 5 6 7 8 9
PLATE,RETAINER, CONTACT TAB, LOCKING, OUTER SLIDE TAB, LOCKING, CENTER SLIDE
E
9 8
8 4
E
SHAFT
DRIVE ARM, CENTER RETAINER DRIVE ARM
18 1
32 1
QTY
DRAWING NO.
TITLE
ITEM NO.
31 1 36 1 15 1
PARTS LIST
THESE ITEMS TO BE IN SEALED PLASTIC BAG (ASSY. SHOWN FOR REF ONLY)
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
4000-018K 4000-010K 4000-001K NEXT ASSY
9011 GOVERNORS ROW DALLAS, TEXAS 75247
ISO VIEW SHOWN FOR REF. ONLY FOR MORE DETAIL SEE INSTRUCTION SHEETS
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
CONTACT ASSEMBLY, REV. SWITCH MOVABLE
DO NOT SCALE DRAWING
DRAWN
4/30/19 T. LY
MATERIAL ANALYSIS NUMBER:
CHECKED
SK
4/30/19
33 4
SIZE
SCALE
DWG. NO.
REV.
DATE ANALYSIS PERFORMED:
4000-155P
QC
1.000
P1
D
MATERIAL
SHEET
SEE PARTS LIST
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved.
1 of 1
4
1
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
1 C1 4000-127P
REVISIONS
LTR
REVISION
DATE
APPROVAL
1) REDRAWN IN PRO-E DATA BASE
PER ECR# 150204E C 1. UPDATED NOTE #1 PER ECR# 190510A C1
TA JP 02-03-15
05/10/19
SK JP
10 2
5 2
4 2
A
B
3 1
8 1
11 2
9 1
A
SECTION B-B
B
2 2
1 2
6 2
2 2 1 2 2 2 2 1 1 2 2
8010-012-216 8010-068-08 8010-091-20 8010-097-04
NUT, LOCKING, FLEXLOC, STEEL, 10-24UNC
10 11
7 2
BOLT, SHOULDER , SCK HD, .250DIA, 1.50 LG, #10-24UNC, S
WASHER, FLAT, .406ID x .812OD x .062
1 2 3 4 5 6 7 8 9
SECTION A-A
SCREW, SOCKET HD. ST 3/8-16UNC-2A X 1.25 LG
4000-123P 4000-124P 4000-126 4000-131 4000-132 4000-133 4000-134
HOUSING ASSEMBLY SPACER, CONTACT SPACER, SPRING RETAINER, SPRING SPRING, CONTACT
CONTACT ASSEMBLY, L.H. CONTACT ASSEMBLY, R.H.
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
-
-
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
4000-001KE 4000-018KE NEXT ASSY
-
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
CONTACT ASSEMBLY MOVABLE, SEL SW
APPROVALS
DATE
DO NOT SCALE DRAWING
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY TIM A
02-03-15 02-03-15
- - - 4000-001KEPGE
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
C1 4000-127P
QC
B
0.500
-
-
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
SEE PARTS LIST
1 of 1
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
1 C3 4000-252P
REVISIONS
LTR
REVISION
DATE
APPROVAL
5 2
10 2
2 2
1) REDRAWN IN PRO-E DATA BASE PER ECR# 150227C 1) REMOVED 4000-001KE FROM NEXT ASSY TABLE PER ECR 150720A
B
A
C1
02-04-15
TA JP
8 1
C2
07-20-15
TA JP
4 2
1. ADD B-B SECTION PER ECR # 160928A
C3
09/28/16
SK JP
11 2
1 1
9 1
A
B
SECTION B-B
3 2
7 2
6 2
1 2 2 2 2 2 2 1 1 2 2
8010-012-216 8010-068-08 8010-091-20 8010-097-04
NUT, LOCKING, FLEXLOC, STEEL, 10-24UNC
10 11
BOLT, SHOULDER , SCK HD, .250DIA, 1.50 LG, #10-24UNC, S
SECTION A-A
WASHER, FLAT, .406ID x .812OD x .062
1 2 3 4 5 6 7 8 9
SCREW, SOCKET HD. ST 3/8-16UNC-2A X 1.25 LG
4000-126 4000-131 4000-132 4000-133 4000-134 4000-249P 4000-250P
CONTACT, ASSEMBLY, LH CONTACT, ASSEMBLY, RH
HOUSING ASSEMBLY SPACER, CONTACT SPACER, SPRING RETAINER, SPRING SPRING, CONTACT
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
-
-
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
4000-001KE-COMED 4000-019KE-COMED NEXT ASSY
-
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
CONTACT ASSEMBLY, MOVABLE
APPROVALS
DATE
DO NOT SCALE DRAWING
DRAWN
MATERIAL ANALYSIS NUMBER:
TIM A
02-04-15 02-04-15
- 4000-019KE 4000-011KE 4000-009K
CHECKED
T.LY
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
C3 4000-252P
QC
B
0.750
-
-
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved. .
SEE PARTS LIST
1 of 1
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC23-2, TC525, TC534
4000-650
1 E
REVISIONS
DATE APPROVAL
DESCRIPTION
REV
1. NEW DRAWING CREATED PER DRC#121012A
A
12/12/12
NOTES: 1. THIS FOAM KIT HAS 3 CASES. 4000-650-1, SHEET 1 OF 2 4000-650-2, SHEET 2 OF 2 4000-650-3, SHEET 3 OF 3.
TL
JP
2 1
1. ADDED CASE TO KIT AND UP-DATE LABELS PER ECR #140703B
B
TL
JP
7/3/14
A
1. COMBINE 4000-656 AT SHEET 2 PER ECR#150202E 1.CHANGE FROM 2 TO 3 CASE (FOAM DESIGN CHANGES) PER ECR #190214A
C
TL
JP
2/2/15
A
D
2/8/19
TL
JP
1. UP-DATE BOM IN DRAWING AND GSS
PER ECR #190402C E
4/4/19
TL
JP
9 1
B
ALL COMPONENTS ARE NOT INCLUDED IN THIS CASE KIT SHOWN FOR REFERENCE ONLY
B
ALL COMPONENTS ARE IN A PLASTIC BAG PLASTIC BAG NOT SHOWN FOR CLARITY
1 1
3 1
C
FOR MISC. ITEM EXTRA SLOT
5 1
C
4 1
8 1
D
7 1
D
1 2 3 4 5 6 7 8 9
4000-669 1
LABEL, FOAM INSERT FOR 4000-136P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-087 (SEE DWG 4000-657) LABEL, COVER FOAM INSERT FOR FPE CT525 4000-001K
1030-1693 1 2000-1456 1 4000-654-1 1 4000-657-1 1 4000-657-12 1 4000-657-14 1 4000-657-2 1 4000-657-4 1
LABEL , OUTER CASE (SEE DWG 4000-657)
E
LABEL, FOAM INSERT FOR 4000-054P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR MISC. (SEE DWG 4000-657)
E
1.13
CASE, PELICAN STANDARD (W/CUSTOM FOAM) FOAM INSERT COVER, (PART OF CASE) BOTTOM FOAM INSERT, (SEE DWG 4000-654)
7.68
6 1
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
SOURCE: (M/P)
HVS MATERIAL CODE:
QTY. OF MATERIAL:
Prolec-GE Waukesha, Inc. All rights reserved.
C
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
F
#121012A
9011 GOVERNORS ROW DALLAS, TEXAS 75247
F
.XX ± .01 .XXX ± .005
X ± 1
TITLE
APPROVALS DATE
STANDARD PELICAN CASE W/CUSTOM FOAM FOR 4000-001K
DO NOT SCALE DRAWING
DRAWN
T. LY
12/12/12
MATERIAL ANALYSIS NUMBER:
NEXT ASSY
CHECKED
SIZE
SCALE
DWG. NO.
REV.
DATE ANALYSIS PERFORMED:
4000-650
QC
E
D
0.250
MATERIAL
SHEET
COMPANY AND PROPRIETARY: This document contains proprietary information of Prolec-GE Waukesha, Inc. ("Waukesha") and may not be disclosed, copied, modified or used without the written permission of Waukesha. If Waukesha has authorized your possession and/or use of this document, Waukesha has granted you a limited, revocable license to use this document and the information in it only for purposes specified by Waukesha. The document must be promptly returned to Waukesha, after its use and/or upon demand by Waukesha. Any possession, disclosure, copying, modification or use not authorized by Waukesha, can constitute a violation of applicable law and be subject to severe penalties. ©2022 Prolec-GE Waukesha, Inc. All Rights Reserved.
SEE PARTS LIST
1 of 3
4
1
2
3
5
6
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE CT23-2, TC525, TC534
4000-650
D 2
2 1
A
B
11 1
B
ALL COMPONENTS ARE NOT INCLUDED IN THIS CASE KIT SHOWN FOR REFERENCE ONLY
ALL COMPONENTS ARE IN A PLASTIC BAG PLASTIC BAG NOT SHOWN FOR CLARITY
1 1
C
C
4 1
8 1
5 1
D
7 1
6 1
9 1
10 1
D
LABEL, FOAM INSERT FOR 4000-135P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 8010-002-216 (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 8010-070-08 (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-137P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-052P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-053P (SEE DWG 4000-657) LABEL, COVER FOAM INSERT FOR FPE CT525 4000-001K
10 11
4000-669 1
1030-1693 1 2000-1456 1 4000-653-2 1 4000-654-2 1 4000-657-10 1 4000-657-11 1 4000-657-13 1 4000-657-5 1 4000-657-8 1 4000-657-9 1
1 2 3 4 5 6 7 8 9
E
E
1.25
7.685
LABEL , PELICAN CASE (SEE DWG 4000-653) BOTTOM FOAM, INSERT (SEE DWG 4000-654)
3 1
FOAM INSERT COVER
CASE, PELICAN STANDARD SIDE (W/CUSTOM FOAM)
ITEM NO.
QTY
DRAWING NO.
TITLE
F
PARTS LIST
F
TITLE
STANDARD PELICAN CASE W/CUSTOM FOAM FOR 4000-001K
SIZE
SCALE
DWG. NO.
REV.
4000-650
0.250
D
D
MATERIAL
SHEET
SEE PARTS LIST
2 of 3
4
1
2
3
5
6
4
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE CT23-2, TC525, TC534
4000-650
D 3
2 1
A
B
B
8 1
ALL COMPONENTS ARE NOT INCLUDED IN THIS CASE KIT SHOWN FOR REFERENCE ONLY
1 1
C
ALL COMPONENTS ARE IN A PLASTIC BAG PLASTIC BAG NOT SHOWN FOR CLARITY
C
4 1
D
5 1
D
6 1
7 1
E
1030-1693 1 2000-1456 1 4000-653-3 1 4000-654-3 1 4000-657-3 1 4000-657-6 1 4000-657-7 1 4000-669 1
LABEL, FOAM INSERT FOR 4000-153P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-127P (SEE DWG 4000-657) LABEL, FOAM INSERT FOR 4000-155P (SEE DWG 4000-657) LABEL, COVER FOAM INSERT FOR FPE CT525 4000-001K
1 2 3 4 5 6 7 8
E
LABEL, PELICAN CASE (SEE DWG 4000-653) BOTTOM FOAM, INSERT (SEE DWG 4000-654)
1.25
FOAM INSERT COVER
7.68
CASE, PELICAN STANDARD SIDE (W/CUSTOM FOAM)
3 1
ITEM NO.
DRAWING NO. QTY
TITLE
F
PARTS LIST
F
TITLE
STANDARD PELICAN CASE W/CUSTOM FOAM FOR 4000-001K
SIZE
SCALE
DWG. NO.
REV.
4000-650
0.250
D
D
MATERIAL
SHEET
SEE PARTS LIST
3 of 3
4
1
2
3
5
6
EQUIPMENT TYPE / NO.
DWG. NO.
SH
REV.
FPE TC15,TC25,TC34,TC546 & TC23-2,TC525,TC534
1 4000-671
F
REVISIONS
NOTES: 1. PICTORIALS ARE SHOWN FOR REFERENCE ONLY, FOR SHIPPING ASSEMBLES NOT REQUIRED. PIN INSTALLED AT FINAL ASSEMBLY OF SPRING DRIVE MECHANISM AFTER TIMING ADJUSTMENT. BEARINGS NOT INCLUDED. SHOWN FOR REF. ONLY, SEE BEARING KIT-TC546, 4000-079K, TC525, 4000-078K FOR DETAIL. USE BEARING P/N 4000-673 ON THIS END OF SHAFT WHEN REPLACING OLD STYLE FIRST SHAFT ASSEMBLY. REF DRAWING 4000-676. USE TWO SNAP RINGS FOR NEW STYLE SHAFT IN OLD STYLE PLATE AND BIGGER BEARING P/N 4000-673 USE ONE SNAP RINGS FOR NEW STYLE SHAFT IN NEW STYLE PLATE AND SMALLER BEARING P/N 4000-490. DISCARD EXTRA SNAP RING.
LTR
REVISION
DATE
APPROVAL TL JP
1. ADD BEARING AND HARD WARE. PER ECR #130425A
B
4/24/13
2
1. ADDED FLAG NOTE 3, 4
PER ECR #140423B C
4/24/14
TL JP
1. REPLACE TAPER PIN WITH SPRING PIN 2. ADDED LOCK WIRE PER ECR 141212A D
TL JP 12/18/14
3
1) ADDED ITEM 4 PER ECR# 150908A E PER ECR #190416A F
9/8/15
AM JP
4
1. ADDED SNAP RING AND NOTE 5
TL JP
4/16/19
5
2 1
BEND WIRE 90 OPPOSITE OF OTHER END
6 1
3 1
A
ORIENT LOCKING PLATE PARALLEL TO GENEVA CRANK WHEEL DRIVE AS SHOWN
3
5 1
2
A
SECTION A-A
3 4
4 1
4 2
1 1
5
1 1 1 3 1 1
8010-071-019 8010-072-1022 8010-076-02
SNAP RING, EXT, CAD/BLK, SHAFT DIA 1.000 SPRING PIN SLOTTED, STEEL 2.000X.375 DIA SETSCREW, SCKT CUP .250-20x.31 LG
1 2 3 4 5 6
4000-643 4000-646 4000-715
LOCK WIRE
FIRST SHAFT, WELDING ASSY (NEW STYLE)
LOCKING PLATE FIRST SHAFT
ITEM NO.
QTY
DRAWING NO.
TITLE
PARTS LIST
QTY. OF MATERIAL:
HVS MATERIAL CODE:
SOURCE: (M/P)
C
Prolec-GE Waukesha, Inc. All rights reserved.
M
DRC / ECR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE ARE FRACTIONS DECIMALS ANGLES
#100512A
.XX ± .01 .XXX ± .005
9011 GOVERNORS ROW DALLAS, TEXAS 75247
X° ± 1°
TITLE
FIRST SHAFT TC546 & TC525 ASSEMBLY (NEW STYLE)
APPROVALS
DATE
DO NOT SCALE DRAWING
NEXT ASSY SP-DR-ME-ASSY-TC525
DRAWN
MATERIAL ANALYSIS NUMBER:
T. LY
12/19/12
PICTORIALS ARE SHOWN FOR REFERANCE ONLY ASSEMBLES NOT REQUIRED
CHECKED
DATE ANALYSIS PERFORMED:
SIZE
SCALE
DWG. NO.
REV.
SHEET 1 of 1 SEE PARTS LIST F 4000-671
QC
B
0.250
MATERIAL
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