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A20-XTP (GEN3SYS® XT & XT Pro)5
Contents5
Holder Comparison13
Insert Comparison and Assembly12
XT Inserts11
XT Pro Inserts10
XT Pro Case Studies8
Nomenclature14
Insert Nomenclature14
Holder Nomenclature14
Drill Series16
11 Series16
XT Pro Inserts16
XT Pro Holders17
XT Inserts18
XT Holders19
12 Series20
XT Pro Inserts20
XT Pro Holders21
XT Inserts22
XT Holders23
13 Series24
XT Pro Inserts24
XT Pro Holders25
XT Inserts26
XT Holders27
14 Series28
XT Pro Inserts28
XT Pro Holders29
XT Inserts30
XT Holders31
15 Series32
XT Pro Inserts32
XT Pro Holders33
XT Inserts34
XT Insert Holders35
16 Series36
XT Pro Inserts36
XT Pro Holders37
XT Inserts38
XT Holders39
17 Series40
XT Pro Inserts40
XT Pro Holders41
XT Inserts42
XT Holders43
18 Series44
XT Pro Inserts44
XT Pro Holders44
XT Inserts46
XT Holders47
20 Series48
XT Pro Inserts48
XT Pro Holders49
XT Inserts50
XT Holders51
22 Series52
XT Pro Inserts52
XT Pro Holders53
XT Inserts54
XT Holders55
24 Series56
XT Pro Inserts56
XT Pro Holders57
XT Inserts58
XT Holders59
26 Series60
XT Pro Inserts60
XT Pro Holders61
XT Inserts62
XT Holders63
29 Series64
XT Pro Inserts64
XT Pro Holders65
XT Inserts66
XT Holders67
32 Series68
XT Pro Inserts68
XT Pro Holders69
XT Inserts70
XT Holders71
Recommended Cutting Data72
Speeds and Feeds72
Imperial72
XT Pro72
XT76
Metric80
XT Pro72
XT76
Tap Drill Information88
Imperial88
Metric89
Deep Hole Drilling Guidelines90
Troubleshooting Guide91
A25-TAP (T-A Pro®)95
Contents95
Competitive Test Results97
Case Studies98
M Geometry Case Study98
K Geometry Case Study99
Insert Comparison and Assembly Information100
Drilling System Information101
Product Nomenclature102
Inserts102
Holders103
Drill Series104
Z Series104
Carbide Inserts104
HSS Inserts105
Drill Holders106
0 Series108
Carbide Inserts108
HSS Inserts110
Drill Holders112
1 Series116
Carbide Inserts116
HSS Inserts120
Drill Holders124
2 Series128
Carbide Inserts128
HSS Inserts132
Drill Holders136
3 Series140
Carbide Inserts140
HSS Inserts144
Drill Holders148
Recommended Cutting Data152
Imperial152
Carbide152
High-Speed Steel154
Metric156
Carbide156
High-Speed Steel158
Tap Drill Information160
Imperial160
Metric161
Deep Hole Drilling Guidelines162
Troubleshooting Guide163
A30-TAS (T-A® & GEN2 T-A®)167
Contents167
Introduction Information168
T-A Drilling System Overview168
T-A Insert Geometries170
T-A Holders Overview172
Technical Information174
Product Nomenclature176
Inserts176
Holders177
Y Series178
Inserts178
Holders184
Accessories187
Z Series188
Inserts188
Holders194
Accessories197
0 Series198
Inserts198
Holders204
Accessories209
1 Series210
Inserts210
Holders218
Accessories223
2 Series224
Inserts224
Holders234
Accessories239
3 Series240
Inserts240
Holders248
Accessories251
4 Series252
Inserts252
Holders256
Accessories259
5/6 Series260
Inserts260
Holders264
Accessories267
7/8 Series268
Inserts268
Holders272
Accessories275
T-A Drill Adapters276
Rotary Coolant Adapters (RCA)276
T-ACR 45 Chamfer Rings277
Imperial Recommended Cutting Data278
T-A GEN2278
T-A282
Flat Bottom286
Diamond Coating290
Tap Drill Information291
Coolant Recommendations292
Metric Recommended Cutting Data294
T-A GEN2294
T-A298
Flat Bottom302
Diamond Coating306
Tap Drill Information307
Coolant Recommendations308
Troubleshooting Guide310
Deep Hole Drilling Guidelines312
A40-HPU (HP & Universal)317
Contents317
Product Overview318
Inserts318
Holders319
Nomenclature320
Inserts320
Holders321
Drill Series322
A Series322
High Performance Inserts322
Universal Inserts323
Holders and Accessories324
B Series326
High Performance Inserts326
Universal Inserts327
Holders and Accessories328
C Series330
High Performance Inserts330
Universal Inserts331
Holders and Accessories332
D Series334
High Performance Inserts334
Universal Inserts335
Holders and Accessories336
E Series338
High Performance Inserts338
Universal Inserts339
Holders and Accessories340
F Series342
High Performance Inserts342
Universal Inserts343
Holders and Accessories344
G Series346
High Performance Inserts346
Universal Inserts347
Holders and Accessories348
H Series350
High Performance Inserts350
Universal Inserts351
Holders and Accessories353
Accessories354
High Performance Adapters354
Blade-Loc Accessories355
Rotary Coolant Adapters (RCA)356
Other Accessories357
Regrind Charts358
Recommended Cutting Data360
Speeds and Feeds360
High Performance Inserts360
Universal Inserts362
Coolant Recommendations361
High Performance Inserts361
Universal Inserts363
Deep Hole Drilling Guidelines364
A50-APX (APX™ Drill)369
Contents369
Drill Selection Guide370
Pilot Insert Options372
Nomenclature373
Drill Series374
33 Series374
Heads374
Holders375
38 Series376
Heads376
Holders377
44 Series378
Heads378
Holders379
51 Series380
Heads380
Holders381
57 Series382
Heads382
Holders383
63 Series384
Heads384
Holders385
70 Series386
Heads386
Holders387
76 Series388
Heads388
Holders389
83 Series390
Heads390
Holders391
89 Series392
Heads392
Holders393
95 Series394
Heads394
Holders395
Recommended Cutting Data396
Speeds and Feeds396
Imperial396
Metric397
Deep Hole Drilling Guidelines398
A55-4TX (4TEX® Drill)403
Contents403
Product Overview406
Insert Information407
Insert Sizes408
Nomenclature409
Drill Series410
03 Series410
Imperial Shank410
Metric Shank411
04 Series412
Imperial Shank412
Metric Shank413
05 Series414
Imperial Shank414
Metric Shank415
06 Series416
Imperial Shank416
Metric Shank417
07 Series418
Imperial Shank418
Metric Shank419
09 Series420
Imperial Shank420
Metric Shank422
11 Series424
Imperial Shank424
Metric Shank426
14 Series428
Imperial Shank428
Metric Shank429
Eccentric Sleeves432
Technical Information433
Diameter Adjustment433
Center Height Alignment434
Recommended Cutting Data436
Speeds and Feeds (imperial)436
Speeds and Feeds (metric)437
Insert Geometry Recommendations438
Troubleshooting439
A60-REV (Revolution Drill®)445
Contents445
Product Overview446
Set-up Instructions448
Nomenclature449
Drill Series450
34 Series450
36 Series452
38 Series454
42 Series456
44 Series458
46 Series460
48 Series462
52 Series464
54 Series466
56 Series468
58 Series470
Recommended Cutting Data472
Recommended Cutting Data (Imperial)472
Recommended Cutting Data (Metric)473
A70-OPN (Opening Drill®)477
Contents477
Product Overview478
Set-up Instructions479
Nomenclature480
Holders480
HSK63 Shank488
HSK100 Shank489
ABS63 Shank490
DIN50 Shank491
Recommended Cutting Data492
Speeds and Feeds (imperial)492
Speeds and Feeds (metric)494
A91-SSD (Structural Steel Solutions)501
Contents501
Overview Information502
Structural Steel Drilling502
Case Study Example503
GEN3SYS XT Pro Structural Steel Drilling System504
Product Overview504
Product Nomenclature505
Drill Series506
12 Series506
13 Series507
14 Series508
15 Series509
16 Series510
17 Series511
18 Series512
20 Series513
22 Series514
24 Series515
26 Series516
29 Series517
32 Series518
T-A Structural Steel Drilling System520
Product Overview520
Product Nomenclature521
Drill Series522
0 Series522
T-A Inserts522
GEN2 T-A Inserts523
Holders524
1 Series526
T-A Inserts526
GEN2 T-A Inserts527
Holders528
2 Series530
T-A Inserts530
GEN2 T-A Inserts531
Holders532
3 Series534
T-A Inserts534
GEN2 T-A Inserts535
Holders536
Deep Hole Drilling Guidelines537
Recommended Cutting Data538
GEN3SYS XT Pro (XTST)538
T-A | GEN2 T-A540
A92-ACP (AccuPort 432®)549
Contents549
Product Overview550
Nomenclature553
Port Specifications554
SAE J-1926554
Imperial Shank554
Metric Shank556
Extended Minor Diameter Length558
ISO 6149-1:2006560
SAE AS5202562
JDS-G173.1564
Port and Thread Finishing Kits566
J1926566
Imperial566
Ferrous Materials566
Non-Ferrous Materials567
Metric568
Ferrous Materials568
Non-Ferrous Materials569
I6149570
Without ID Ridge570
Ferrous Materials570
Non-Ferrous Materials571
With ID Ridge572
Ferrous Materials572
Non-Ferrous Materials573
AS5202574
Ferrous Materials574
Non-Ferrous Materials575
G1731576
Ferrous Materials576
Recommended Cutting Data578
Imperial578
Speeds and Feeds578
HSS578
Carbide580
Coolant Recommendation579
HSS579
Carbide581
Metric582
Speeds and Feeds582
HSS582
Carbide584
Coolant Recommendations583
HSS583
Carbide585
A93-BTA (BT-A Drill)591
Contents591
Product Overview592
Nomenclature593
BT-A Drill Heads594
0 Series594
1 Series595
2 Series596
3 Series597
B10-WHL (Wohlhaupter® Overview)603
Contents603
Introduction Information604
Versatile Tooling606
VarioBore Versatile Tooling606
PrimeBore Versatile Tooling607
DigiBore Versatile Tooling608
Wohlhaupter Boring Kits609
249 (248) and 511 (510) Versatile Fine Boring610
420 (410) & 465 (464) Digital Balanced Fine Boring | 465 (464) & 365 (364) Analog Blanced Fine B611
565 (564) Digital Balanced Fine Boring | 320 (310) Unbalanced Analog Boring612
538 (537) Fine Boring Cassettes and Combi-Line Rough and Finish Boring Heads613
Twin Cutter and VolCut614
Chamfering Tools615
Inserts | Special Boring Tools616
Online Tools617
B20-CRT (Criterion® Boring Tools)623
Contents623
MBS Finish Boring Tools624
MBS Finish Boring Head625
MBS Finish Boring Bars626
MBS Finish Boring Inserts628
CBS Finish Boring Tools630
CBS Finish Boring Tool631
CBS Finish Boring Bars632
CBS Finish Boring Inserts633
MDS Finish Boring Tools634
MDS Finish Boring Tool635
Cri-Bore Micro Adjusting Boring Heads636
Cri-Bore Boring Heads637
Cri-Bore Boring Inserts638
Large Cri-Bore Boring System640
LCB System Overview641
Cri-Bore Boring Heads / Counter Weights642
LCB Extender Bars / Extensions643
LCB Master Shanks642
LCB Inserts645
CB Style Versatile Boring Tools646
CB2500BMA Versatile Boring Head647
CB2500BMA Boring Bars648
CB2500BMA Boring Inserts648
CB202B Versatile Boring Head650
CB202B Boring Bars651
CB202B Boring Inserts653
CB203D Versatile Boring Head654
CB203D Boring Bars655
CB203D Boring Inserts657
CB204E Versatile Boring Head658
CB204E Boring Bars659
CB204E Boring Inserts661
CB206F Versatile Boring Head662
CB206F Boring Bars663
CB206F Boring Inserts665
Intermediate Modules666
Reducers666
Extensions667
Criterion Master Shanks668
CAT40/50 Shanks668
BT Flange Shanks668
HSK Shanks669
Straight Shanks669
R-8 Shanks670
Morse Taper Shanks670
NMTB Taper Shanks671
DIN 69871A671
DIN 2080673
Parts & Accessories674
Accessories674
Hardware Kits675
Technical Information676
Standard Adjusting Set-Up Instructions676
Micro-Adjust Set-Up Instructions677
Guidelines / Troubleshooting678
Not to Exceed Recommended L:D Ratio678
Calculating Tool Assembly Weight679
Recommended Cutting Data680
Speeds and Feeds (Imperial)680
Speeds and Feeds (Metric)681
C (ALVAN® Reamers)687
Contents687
Product Overview688
Case Study Example688
Reconditioning Service689
Reaming Overview690
Quick Selection Guide691
How the Reamer Works692
Recommendation Guide693
Lead-in Angle Information694
Coatings, Cutting Materials, and Dimple Indicators695
Replaceable Head Reamers696
Product Overview696
Product Nomenclature697
Heads698
Fixed698
Expandable699
Screws700
Fixed700
Expandable701
Mandrels702
Short Length702
Long Length703
Standard Length Modular Shank704
AR Upper Receiver705
Monobloc Style Reamers706
Product Overview706
Product Nomenclature707
2441 Series708
3620 Series709
3627 Series710
2431 Series711
3610 Series712
3617 Series713
Cutting Ring Style Reamers714
Product Overview714
Product Nomenclature715
Cutting Rings716
Imperial716
Metric717
Ring Style Mandrels718
4550 Series718
4555 Series720
4500 Series722
4505 Series724
4330 Series726
4335 Series728
4350 Series730
4355 Series732
4300 Series734
4305 Series736
Radial Adjusting Shanks738
Setup Information739
DIN 69871740
JMTBA MAS-403741
HSK-A742
Straight743
Collet Chuck Adapters744
Cylindrical Shank Adapters745
Recommended Cutting Data746
Imperial746
Metric752
Setup Information758
Replaceable Head Style758
Monobloc Style759
Cutting Ring Style760
Diameter Measurement761
TIR Adjustment762
Troubleshooting Guide764
D (Roller Burnishing Tools)769
Contents769
Overview Information770
Product Offering772
Product Selection Guide773
Product Nomenclature774
Roller Burnishing Tools775
H Series775
Through Hole (mini)775
Through Hole776
Blind Hole778
I Series780
Through Hole780
Blind Hole781
K Series782
Through Hole782
Blind Hole783
L Series784
Through Hole784
Blind Hole785
F Series786
Through Hole786
Blind Hole787
N Series790
Through Hole790
Blind Hole791
M Series788
Through Hole788
Blind Hole789
O Series792
Through Hole792
Blind Hole793
P Series794
Through Hole794
Blind Hole795
Q Series796
Through Hole796
Blind Hole797
R Series798
Through Hole798
Blind Hole799
S Series800
Through Hole800
Blind Hole801
T Series802
Through Hole802
Blind Hole803
U Series804
Through Hole804
Blind Hole805
Rolls806
Through Hole806
Blind Hole807
Technical Information808
Diameter Adjustment808
How it Works809
Recommended Cutting Data810
Imperial810
Speeds and Feeds810
Stock Allowance811
Metric812
Speeds and Feeds812
Stock Allowance813
E (Thread Mill Solutions)819
Contents819
Overview Information820
Threading Solutions820
Online Tools821
Product Overview822
Port and Threading Kits823
Solid Carbide Product Nomenclature824
Accuthread 856 Solid Carbide | ThreadMills USA824
AccuThread T3825
Solid Carbide Thread Mills826
BSW826
Non-Coolant826
Coolant Through827
BSPT828
BSPP829
NPT830
Non-Coolant830
Coolant Through831
NPTF832
Non-Coolant832
Coolant Through833
NPS834
NPSF835
UN836
UN Non-Coolant | Imperial836
UN Non-Coolant | Metric838
UN Coolant Through | Imperial840
UN Coolant Through | Metric842
ISO844
ISO Non-Coolant | Imperial844
ISO Coolant Through | Imperial845
ISO Non-Coolant | Metric846
ISO Coolant Through | Metric847
AccuThread T3848
UN 2xD | Imperial848
UN 2xD | Metric849
UN 3xD850
ISO 2xD851
ISO 3xD852
Indexable Insert Thread Mills Overview854
Indexable Insert Product Nomenclature855
AccuThread Bolt-In Style856
NPT / NPTF856
BSPT / BSPP857
UN858
UNJ859
ISO860
Holders861
AccuThread Pin Style862
NPT / NPTF / BSPT862
BSPP / API-ROUND / ACME863
UN864
UNJ866
ISO867
Weldon Shank Holders868
Shell Mill Holders869
Thread Mill Pre-Drill Information870
Recommended Passes871
Recommended Cutting Data872
Solid Carbide AccuThread 856 | Imperial872
Solid Carbide AccuThread 856 | Metric873
Solid Carbide ThreadMills USA | Imperial874
Solid Carbide ThreadMills USA | Metric875
Solid Carbide AccuThread T3 | Imperial876
Solid Carbide AccuThread T3 | Metric877
Indexable Positive Rake | Imperial878
Indexable Positive Rake | Metric879
Indexable Neutral Rake | Imperial880
Indexable Netural rake | Metric881
Thread Mill Programming Guide882
AccuThread T3 Technical Information884
Thread Mill Troubleshooting Guide886
X (Special Tooling Solutions)891
Contents891
Special Tooling Options892
Industry Solutions893
Insta-Quote896
User Guide897
T-A Inserts900
T-A Holders901
GEN3SYS XT Holders902
ALVAN Reamers903
Engineered Specials904
Insert Designs904
GEN3SYS XT Vacuum Drill905
T-A Stealth Drill906
Success Stories907
i-Form Custom Indexable Drill / Form Tool System908
Special Designs910
QDSI 34 Inserts912
Complete Your Design914
Deep Hole Drilling Guidelines916
Index919
Guaranteed Test / Demo Application Form924
Warranty Information925

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