EuroWire March 2015

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It also offers used and reconditioned
cable-making machines which have
been modernised and finished with new
components according to the customer’s
specification.
Queins Machines GmbH – Germany
Website:
Refractron
Booth 302
Refractron’s speciality is manufacturing
Izory® rolls and rings for breaking down
rod and drawing non-ferrous wire. Its
proprietary magnesia stabilised zirconia
material, Izory®, has a history of excellent
performance with wire manufacturers
in the industry. Refractron is the official
certified supplier of drawing rolls for
SAMP.
The company has experience making
Izory® for rod mills, intermediates and
multiwires made by all major OEMs.
Refractron has material scientists who
measure the key material properties
on every lot based on ASTM methods.
Every part is checked with calibrated
equipment and laser marked to ensure
traceability.
Refrectron’s team makes communication
the top priority from quote to delivery.
Its applications engineers understand the
key role Izory® plays in wire drawing and
can offer solutions to “keep you running”.
Additional products manufactured
include:
• Drawing rolls and assemblies
• Annealer pins
• Spooler guides
• Eyelets
• Air wipes
• Wire reeds
• Idler rollers
Refractron is able to accommodate
dimensions certified to 0.005mm
(0.0002"), and polished to 0.05µm
(2 micro inch). A comprehensive material
lab, a full machine shop to create metal
assemblies and an ISO 9001/ITAR certified
quality department round out the
manufacturing capabilities.
Refractron – USA
Website:
Setic of America
Booth 424
Setic’s product line includes double
twist bunchers/cablers for low- and
medium-voltage power cable and
the automotive industry, as well as a
complete range of machines for the
production of all types of data and special
cable with enhanced performance.
Setic is now extending its existing
range of small single twist cablers/
stranders and large double twist
stranders/cablers.
Setic, combined with Pourtier, offers
a wide range of twisting/stranding
solutions to cable makers.
Setic of America – USA
Website:
Shanghai Jiajie
Technology Co Ltd
Booth 1919
Shanghai Jiajie Technology Co Ltd is
not only a manufacturer of steel wire
drawing machines, patenting lines,
brassing lines, bead wire lines, galvanised
lines, etc, but has experience for turnkey
projects.
Equipment includes:
• Bead wire line: DV 500, wire number:
10-48
• Patenting line: DV 140, wire up to 40
• Electro galvanising line: DV 140; zinc
coating deviation: ±1%, wire up to 60
Characteristics:
• The acid (HCI) consumption is ≤9kg/t;
the consumption of rinsing water is
≤0.1m3/t
• Auto control on solution composition,
temperature, water level, self-
diagnosis and alarm
• Control system: digitisation, net-
worked and intelligence; remote
diagnosis
Shanghai Jiajie Technology Co Ltd –
China
Website:
Sikora
Booth 812
Sikora will be showcasing measuring,
control, inspection and sorting tech-
nology for continuous online quality
control in the wire, cable and plastic
industry.
The Purity Scanner is a system for
the online inspection and sorting of
plastic pellets used for the insulation of
medium-, high- and extra-high voltage
cables where 100 per cent purity is
required.
Contaminated pellets are detected
and sorted out, assuring that only pure
pellets get into the extrusion process. The
pellet inspection allows for the detection
of organic and metallic contamination
inside the pellet as well as on the pellet
surface, using a special combination of
X-ray technology and an optical system.
The smallest detectable particle size is
50 µm.
The Fiber Series 6000 is sophisticated
equipment for continuous online quality
control of optical fibres in the drawing
tower.
The Fiber Laser 6003 measures the
diameter of uncoated and coated fibres.
Depending on its point of installation,
it provides information on the position,
vibration frequency, tension and
spinning. The measuring principle
ensures an accuracy of ±0.05µm. For
the detection of airlines Sikora offers
the Fiber Laser 6003 Airline. In addition,
further gauge heads provide information
on concentricity and temperature of the
optical fibre.
The newly developed Fiber Lump 6003
Micro detects lumps and neckdowns
on the optical fibre surface to 100 per
cent. This is the result of the integration
of six measuring axes. Shadow areas are
eliminated and even the smallest faults
from 5µm height and 50µm length are
reliably detected.
For online quality control, optimisation
of material usage and increased
productivity during wire and cable
production, Sikora offers the X-Ray 6000.
There are two X-Ray models available,
the X-Ray 6000 for quality assurance of
single layer products and the X-Ray 6000
Pro for the measurement of single and
multi-layer products.
The systems are designed for continuous
measurement of the outer diameter,
wall thickness, eccentricity and ovality of
cables.
▲ Izory rolls from Refractron
▲ Single twist cabler from Setic