Brother Ball Lock Guide

PRE-ENGINEERED BALL-LOCK® MOUNTING SYSTEMS FOR BROTHER MACHINES

SPEEDIO S300Xd1 SPEEDIO S500Xd1 SPEEDIO S700Xd1 SPEEDIO S1000X1 SPEEDIO R450X1 SPEEDIO R650X1

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Ball-Lock Selection Guide

How To Use This Guide 1. Review the “How the Ball-Lock Mounting System works” section for an overview of the system and components. 2. Select a specific Machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plate that will fit the subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture plate examples” contained in the guide to help select a fixture plate for typical applications. Fixture plate s are color coded to assist in using the example when selecting it for a specific machine. 3. Use the “Subplate and Quote Form” to assist in selecting the required subplate mounting components. a. This form lists the required mounting hardware for each subplate you select. b. You can fill in the number of subplates into the form for reference. c. The mounting hardware listed is for one subplate. When requesting a quote or ordering more than one subplate, the total components required must be increased accordingly. 4. Use the “Fixture Plate and Vise Quote Form” to assist in selecting the required fixture plates and Ball lock shanks required for mounting. a. This form lists the ball lock shanks, part number and quantity required for each fixture plate selected. As always, please do not hesitate to contact Jergens Workholding Solutions for engineering assistance.

Mul ti -Axis Catalog

Ball Lock® Brochure

Workholding Solu ti ons Catalog

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How the Ball-Lock Moun ti ng System works.

BALL-LOCK BASE VISES OR FIXTURE PLATES

BALL-LOCK SHANKS

SOCKET HEAD CAP SCREWS

SUBPLATE

SINE FIXTURE KEYS

MACHINE TABLE

T-SLOT NUTS

MACHINE TABLES- come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped con fi gura ti ons.

SUBPLATES- can be made to suit your needs in addressing your manufacturing quick-change requirements.

SINE FIXTURE KEYS- are used to align the subplate to a t-slo tt ed table during the installa ti on of the subplate to your machine table.

T-SLOT NUTS- are used in the fastening of the subplate to the machine table.

SOCKET HEAD CAP SCREW’S- are installed thru the subplate and into the t-slot nots to lock down the subplate to the machine table. BALL-LOCK BASE VISES OR FIXTURE PLATES- allow you to change out your vises or fi xture in minutes within +/-.0005 repeatability versus hours of set-up and indica ti ng in the vise or fi xture. BALL-LOCK SHANKS- are used to locate and lock the vises or fi xtures to the receiver bushings installed in the subplate with 2-1/2 turns to lock or release with low torque and high clamping forces.

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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 28711(ALUM)/ 28811(STEEL)

28713(ALUM)/ 28813(STEEL)

28715(ALUM)/ 28815(STEEL)

28801(STEEL)

28802(STEEL) QLS GRID PLATE

28719(ALUM)/ 28819(STEEL)

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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

28727(ALUM)/ 28827(STEEL)

28741(ALUM/ 28841(STEEL)

28705(ALUM)/ 28805(STEEL)

28706(ALUM)/ 28806(STEEL)

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BALL-LOCK BASE VISES- shown below are color coded Vises to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

49405 (4” VISE BALL-LOCK BASE)

49406 (6” VISE BALL-LOCK BASE)

49496 (6” SHORT- VISE BALL-LOCK BASE)

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S300Xd1

Table Specifications • Table Travel (X, Y, Z): 11.81” x 15.74” x 11.81” • Table Dimensions (L x W): 23.62” x15.74” • Maximum Weight on Table: 661 lbs • T-Slot Width: .551” (14mm) • T-Slot Center Distance: 3.937” (100mm)

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S300Xd1-001

23.622 X 15.748 X 1.125

S300Xd1-001

28711 Alum

28811 Steel

28719 Alum

28819 Steel

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S300Xd1-002

23.622 X 15.748 X 1.125

S300Xd1-002

28706 Alum

28806 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S300Xd1-002 (CONTINUED)

23.622 X 15.748 X 1.125

S300Xd1-002

28802 Steel

28719 Alum

28819 Steel

49496 (SHORT) 6” Vise Ball-Lock Base

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S300Xd1-003

23.622 X 15.748 X 1.125

S300Xd1-003

28705 Alum

28805 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S300Xd1-003 (CONTINUED)

23.622 X 15.748 X 1.125

S300Xd1-003

28802 Steel

28719 Alum

28819 Steel

49405 4” Vise Ball-Lock Base

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S500Xd1

Table Specifications • Table Travel (X, Y, Z): 19.68” x 15.74” x 11.81” • Table Dimensions (L x W): 23.62” x15.74” • Maximum Weight on Table: 661 lbs • T-Slot Width: .551” (14mm) • T-Slot Center Distance: 3.937” (100mm)

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S500Xd1-001

23.622 X 15.748 X 1.125

S500Xd1-001

28711 Alum

28811 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S500Xd1-001(CONTINUED)

23.622 X 15.748 X 1.125

S500Xd1-001

28802 Steel

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S500Xd1-002

23.622 X 15.748 X 1.125

S500Xd1-002

28705 Alum

28805 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S500Xd1-002(CONTINUED)

23.622 X 15.748 X 1.125

S500Xd1-002

28802 Steel

49405 4” Vise Ball-Lock Base

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S500Xd1-003

23.622 X 15.748 X 1.125

S500Xd1-003

28706 Alum

28806 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S500Xd1-003(CONTINUED)

23.622 X 15.748 X 1.125

S500Xd1-003

28802 Steel

28719 Alum

28819 Steel

49496 (SHORT) 6” Vise Ball-Lock Base

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S700Xd1

Table Specifications • Table Travel (X, Y, Z): 27.6” x 15.74” x 11.81” • Table Dimensions (L x W): 31.5” x 15.74” • Maximum Weight on Table: 881 lbs • T-Slot Width: .551” (14mm) • T-Slot Center Distance: 3.937” (100mm)

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S700Xd1-001

31.496 X 15.748 X 1.125

S700Xd1-001

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

28802 Steel

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S700Xd1-001(CONTINUED)

31.496 X 15.748 X 1.125

S700Xd1-001

28719 Alum

28819 Steel

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S700Xd1-002

31.496 X 15.748 X 1.125

S700Xd1-002

28711 Alum

28811 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S700Xd1-002(CONTINUED)

31.496 X 15.748 X 1.125

S700Xd1-002

28802 Steel

28719 Alum

28819 Steel

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S700Xd1-003

31.496 X 15.748 X 1.125

S700Xd1-003

28705 Alum

28805 Steel

28706 Alum

28806 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

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S700Xd1-003(CONTINUED)

31.496 X 15.748 X 1.125

S700Xd1-003

28801 Steel

28802 Steel

28719 Alum

28819 Steel

49405 4” Vise Ball-Lock Base

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S700Xd1-003(CONTINUED)

31.496 X 15.748 X 1.125

S700Xd1-003

49496 (SHORT) 6” Vise Ball-Lock Base

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S1000X1

Table Specifications • Table Travel (X, Y, Z): 39.37” x 19.69” x 11.81” • Table Dimensions (L x W): 43.31” x 19.69” • Maximum Weight on Table: 881 lbs • T-Slot Width: .551” (14mm) • T-Slot Center Distance: 3.937” (100mm)

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S1000X1-001

43.3 X 19.69 X 1.25

S1000X1-001

28727 Aluminum

28827 Steel

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S1000X1-002

43.3 X 19.69 X 1.25

S1000X1-002

28727 Aluminum

28827 Steel

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S1000X1-003

43.3 X 19.69 X 1.25

S1000X1-003

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

28802 Steel

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S1000X1-003(CONTINUED)

43.3 X 19.69 X 1.25

S1000X1-003

28727 Alum

28827 Steel

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S1000X1-004

43.3 X 19.69 X 1.25

S1000X1-004

28706 Alum

28806 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S1000X1-004(CONTINUED)

43.3 X 19.69 X 1.25

S1000X1-004

28802 Steel

28719 Alum

28819 Steel

28727 Alum

28827 Steel

49406 6” Vise Ball-Lock Base

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S1000X1-005

43.3 X 19.69 X 1.25

S1000X1-005

28705 Alum

28805 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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S1000X1-005(CONTINUED)

43.3 X 19.69 X 1.25

S1000X1-005

28802 Steel

28719 Alum

28819 Steel

28727 Alum

28827 Steel

49405 4” Vise Ball-Lock Base

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R450X1

Table Specifications • Table Travel (X, Y, Z): 17.717”x 12.598” x 11.81” • Table Dimensions (L x W): 23.622” x 11.811” • Maximum Weight on Table: 441 lbs • T-Slot Width: .472” (12mm) • T-Slot Center Distance: 3.937” (100mm)

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R450X1-001

23.62 X 11.81 X 1.125

R450X1-001

28711 Aluminum

28811 Steel

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R450X1-002

23.62 X 11.81 X 1.125

R450X1-002

28711 Alum

28811 Steel

28741 Alum

28841 Steel

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R450X1-003

23.62 X 11.81 X 1.125

R450X1-003

28705 Alum

28805 Steel

28711 Alum

28811 Steel

28741 Alum

28841 Steel

49405 4” Vise Ball-Lock Base

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R450X1-004

23.62 X 11.81 X 1.125

R450X1-004

28705 Alum

28805 Steel

28706 Alum

28806 Steel

28711 Alum

28811 Steel

28741 Alum

28841 Steel

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R450X1-004(CONTINUED)

23.62 X 11.81 X 1.125

R450X1-004

49405 4” Vise Ball-Lock Base

49406 6” Vise Ball-Lock Base

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R650X1

Table Specifications • Table Travel (X, Y, Z): 25.59”x 15.748” x 11.81” • Table Dimensions (L x W): 31.496” x 15.748” • Maximum Weight on Table: 661 lbs • Tapped Hole Size: M10 X 1.5 • T-Slot Center Distance: 3.937” (100mm)

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R650X1-001

31.496 X 15.748 X 1.125

R650X1-001

28711 Alum

28811 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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R650X1-001(CONTINUED)

31.496 X 15.748 X 1.125

R650X1-001

28802 Steel

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R650X1-002

31.496 X 15.748 X 1.125

R650X1-002

28711 Alum

28811 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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R650X1-002(CONTINUED)

31.496 X 15.748 X 1.125

R650X1-002

28802 Steel

28719 Alum

28819 Steel

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R650X1-003

31.496 X 15.748 X 1.125

R650X1-003

28706 Alum

28806 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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R650X1-003(CONTINUED)

31.496 X 15.748 X 1.125

R650X1-003

28802 Steel

28719 Alum

28819 Steel

49496 (SHORT) 6” Vise Ball-Lock Base

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R650X1-004

31.496 X 15.748 X 1.125

R650X1-004

28705 Alum

28805 Steel

28713 Alum

28813 Steel

28715 Alum

28815 Steel

28801 Steel

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R650X1-004(CONTINUED)

31.496 X 15.748 X 1.125

R650X1-004

28802 Steel

28719 Alum

28819 Steel

49405 4” Vise Ball-Lock Base

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MOUNTING HARDWARE

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