Maintenance Manual and Instruction Book, 16H, Big 4, 18 and ES2

INDEX.

Paragraph ....

Paragraph

89 90 1 32 32 95 27 36 37

Legshields

................

.. 105 .. 106

Ammeter Battery, maintenance ............. Big End, examination .............. Brakes, dismantling ............. Brakes, assembling ............. Carbon, removal Carburetter, adjustment Carburetter, maintenance Carburetter, dismantling Carburetter, assembling Carburetter, easy starting Carburetter, float chamber Carburetter, slow running Carburetter, throttle stop Contact Breaker, adjustment . Contact Breaker, cleaning Clutch, dismantling ............ Clutch, examination Clutch, assembly Crankcase, dismantling Crankcase, assembling .... Cylinder Barrel, removal Cylinder Barrel, fittin g ............. Cylinder Head, removal............ Cylinder Head, fit t in g ............ Dynamo Brushes Dynamo, lubrication Dynamo, removal Dynamo, fitting ............. Electrical Cables Electrical System, maintenance Engine, removal ............. Engine, fitting in frame

Legshields, fitting Lubrication System Magdyno, removal Magdyno, fitting Magneto, lubrication Magneto, timing Main Bearings, removal Main Bearings, fitting

33 68 69 10

..

.... .... .... .... ....

..

87 88 82 83 85 86 84 85 96 97 •

.... .... ....

41 42 5 31

Oil Bath Chaincase, removal Oil Bath Chaincase, fitting Oil Circulation ............... Oil Control Valve

• ....

2 4 .... 3, 30 .... 28 .... 29

Oil Filter Oil Level Oii Pump

................

43 44 45 35 38

Oil Pump, removal Oil Pump, fitting Petrol Tank, removal Petrol Tank, fitting Piston, removal Piston, fitting Piston Ring, removal Rocker Box, removal Rocker Box, dismantling Rocker Box, fitting Small End Bush, removal Small End Bush, fitting Sparking Plug, maintenance Steering Head, adjustment Spring Frame, dismantling Spring Frame, assembling Tail Lamp ................ Tappet Adjustment Timing Gears, removal Timing Gears, fitting Timing Gear Bushes Timing Panel, removal Timing Panel, fitting Tyres, maintenance Tyres, removal Tyres, fitting

..

6 7 22 23 22 12 19 18

11, 12 17, 18 8, 12 9, 18 .. 102 .. 103 .. 101 .. 101 ... 109

.... ....

.... ....

24

24 .... 100 .... 71 .... 76 .... 77 .... 108 20, 21 .... 28 .... 29 .... 40 .... 25 .... 26 ... 91 ....

94 34 39 54 55 72 74 75 73 70

... ... ... .• ... ...

dismantling assembling removal dismantling assembling fitting maintenance

Foot Change, Foot Change, Front Forks, Front Forks, Front Forks, Front Forks, Front Forks,

... 46 '.. 48, 50, 51 ... 49, 52, 53 ... 47 78, 79, 80, 81

Gearbox, removal Gearbox, dismantling Gearbox, assembling Gearbox, fitting .... Handlebar Levers Head Lamp Head Lamp Switch High Tension Lead High Tension Pickup Horn ................ Hubs, dismantling Hubs, assembling

92 93 13 14

.... ....

Valves, removal Valves, grinding Valves, fitting

15 16 16 .... 104

................

... 107 ... 110 ... 98 ....

Valve Guides, removal Valve Guides, fitting Voltage Control Unit Wheels, removal Wheels, fitting ................

99

... I ll 62, 64, 66 ... 63, 65, 67

56, 58, 60 57, 59, 61

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