Okuma Ball Lock Guide
Animated publication
JERGENS WORKHOLDING SOLUTIONS
PRE-ENGINEERED BALL LOCK ® MOUNTING SYSTEMS FOR OKUMA MACHINES
GENOS M460-VE MB-46VE GENOS M560-V MB-56V GENOS M460V-5AX
JERGENS INC. | 15700 S. Waterloo Road. Cleveland, OH 44110-3898 1.877.426.2504 | www.jergensinc.com | workholding@jergensinc.com
Table of Contents
Ball Lock Selection Guide How to Use ...............................................................................3 Ball Lock Mounting System Components ..........................................................................4 Fixture Plates ................................................................................................................ 5-8 Okuma Models • GENOS M460-VE, MB-46VE .............................................................................. 9-17 • GENOS M560-V, MB-56V ................................................................................ 18-33 • GENOS M460V-5AX......................................................................................... 34-3 9 Mounting Hardware .......................................................................................................40 Fixture Plates, Shanks, Vises ...........................................................................................41
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Ball Lock Selection Guide
How To Use this Guide 1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and components. 2. Select a specific machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture plate examples” contained in the guide to help select a fixture plate for typical applictions. Fixture plates are color codeed to assist in using the example when selecting it for a specific machine. 3. Use the “Subplate Mounting and Quote Form” to assist in selecting the required subplate mounting components. a. This form lists the required mounting hardware for each subplate you select. b. You can fill in the number of subplates into the form for reference. c. The mounting hardware listed is for one subplate. When requesting a quote or ordering more thant one subplate, the total components required must be increased accordingly. 4. Use the “Fixture Plate and Vise Quote Form” to assist in selecting the required fixture plates and ball lock shanks required for mounting. a. This form lists the ball lock shanks and part number for each subplate selected.
As always, please do not hesitate to contate Jergens Workholding Soluitons for engineering assistance.
Multi-Axis Catalog
Ball Lock® Brochure
Workholding Solutions Catalog
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How the Ball-Lock Mounting System works.
BALL-LOCK BASE VISES OR FIXTURE PLATES
BALL-LOCK SHANKS
SOCKET HEAD CAP SCREWS
SUBPLATE
SINE FIXTURE KEYS
MACHINE TABLE
T-SLOT NUTS
MACHINE TABLES- come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations. SUBPLATES- can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS- are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS- are used in the fastening of the subplate to the machine table. SOCKET HEAD CAP SCREW’S- are installed thru the subplate and into the t-slot nots to lock down the subplate to the machine table. BALL-LOCK BASE VISES OR FIXTURE PLATES- allow you to change out your vises or fixture in minutes within +/-.0005 repeatability versus hours of set-up and indicating in the vise or fixture. BALL-LOCK SHANKS- are used to locate and lock the vises or fixtures to the receiver bushings installed in the subplate with 2-1/2 turns to lock or release with low torque and high clamping forces.
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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 28711(ALUM)/ 28811(STEEL)
28713(ALUM)/ 28813(STEEL)
28715(ALUM)/ 28815(STEEL)
28801(STEEL)
28802(STEEL)
28719(ALUM)/ 28819(STEEL)
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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements.
28727(ALUM)/ 28827(STEEL)
28745(ALUM)/ 28845(STEEL)
28705(ALUM)/ 28805(STEEL)
28706(ALUM)/ 28806(STEEL)
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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 28710 (ALUM) / 28810 (STEEL)
28709 (ALUM) / 28809 (STEEL)
28708 (ALUM) / 28808 (STEEL)
28707 (ALUM) / 28807(STEEL)
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BALL-LOCK BASE VISES- shown below are color coded Vises to assist in determining the various subplate options to best suit your manufacturing quick change requirements.
49405 (4” VISE BALL-LOCK BASE)
49406 (6” VISE BALL-LOCK BASE)
49496 (6” SHORT- VISE BALL-LOCK BASE)
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M460-VE, MB-46VE
Table Specifications • Table Travel (X, Y, Z): 30” x 18.11” x 18.11” • Table Dimensions (L x W): 39.37” x 18.11” • Maximum Weight on Table: 1100 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 5.906” (150mm)
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M460-VE-001
M460-VE-001
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28719 Alum
28819 Steel
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M460-VE-002
M460-VE-002
28711 Alum
28811 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28719 Alum
28819 Steel
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M460-VE-003
M460-VE-003
28705 Alum
28805 Steel
28711 Alum
28811 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
49405 4” Vise Ball-Lock Base
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M460-VE-004
M460-VE-004
28705 Alum
28805 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28719 Alum
28819 Steel
49405 4” Vise Ball-Lock Base
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M460-VE-005
M460-VE-005
28705 Alum
28805 Steel
28706 Alum
28806 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28719 Alum
28819 Steel
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M460-VE-005 (CONTINUED)
M460-VE-005
49405 4” Vise Ball-Lock Base
49496 (SHORT) 6” Vise Ball-Lock Base
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M460-VE-006
M460-VE-006
28706 Alum
28806 Steel
28711 Alum
28811 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28719 Alum
28819 Steel
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M460-VE-006 (CONTINUED)
M460-VE-006
49496 (SHORT) 6” Vise Ball-Lock Base
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M560-V, MB-56V
Table Specifications • Table Travel (X, Y, Z): 41.34” x 22.05” x 18” • Table Dimensions (L x W): 51.18” x 22.04” • Maximum Weight on Table: 1980 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 4.921” (125mm)
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M560-V-001
51.18 X 22.04 X 1.25
M560-V-001
28727 Aluminum
28827 Steel
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M560-V-002
51.18 X 22.04 X 1.25
M560-V-002
28727 Aluminum
28827 Steel
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M560-V-003
51.18 X 22.04 X 1.25
M560-V-003
28745 Aluminum
28845 Steel
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M560-V-004
51.18 X 22.04 X 1.25
M560-V-004
28745 Aluminum
28845 Steel
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M560-V-005
51.18 X 22.04 X 1.25
M560-V-005
28711 Alum
28811 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
28727 Alum
28827 Steel
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M560-V-006
51.18 X 22.04 X 1.25
M560-V-006
28706 Alum
28806 Steel
28719 Alum
28819 Steel
28727 Alum
28827 Steel
49406 6” Dual Station Vise
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M560-V-007
51.1 X 21.6 X 1.25
M560-V-007
28706 Alum
28806 Steel
28719 Alum
28819 Steel
28727 Alum
28827 Steel
49406 6” Dual Station Vise
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M560-V-008
51.18 X 22.04 X 1.25
M560-V-008
28706 Alum
28806 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28719 Alum
28819 Steel
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M560-V-008 (CONTINUED)
51.18 X 22.04 X 1.25
M560-V-008
28801 Steel
28727 Alum
28827 Steel
49406 6” Dual Station Vise
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M560-V-009
51.18 X 22.04 X 1.25
M560-V-009
28706 Alum
28806 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28719 Alum
28819 Steel
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M560-V-009 (CONTINUED)
51.18 X 22.04 X 1.25
M560-V-009
28801 Steel
28727 Alum
28827 Steel
49406 6” Dual Station Vise
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M560-V-010
51.18 X 22.04 X 1.25
M560-V-010
28705 Alum
28805 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
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M560‐V‐010 (CONTINUED)
51.18 X 22.04 X 1.25
M560‐V‐010
28727 Alum
28827 Steel
49405 4” Dual Station Vise
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M560‐V‐011
51.18 X 22.04 X 1.25
M560‐V‐011
28705 Alum
28805 Steel
28713 Alum
28813 Steel
28715 Alum
28815 Steel
28801 Steel
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M560-V-011 (C0NTINUED)
51.18 X 22.04 X 1.25
M560-V-011
28727 Alum
28827 Steel
49405 4” Dual Station Vise
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M460V-5AX
Table Specifications • Table Travel (X, Y, Z): 30” x 18.11” x 18.11” • Table Dimensions (Dia): 15.75” • Maximum Weight on Table: 660 lbs • T-Slot Width: .8126”
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M460V-5AX-001
15.748 DIA X 1.125
M460V-5AX-001
28710 Alum
28810 Steel
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M460V-5AX-002
15.748 DIA X 1.125
M460V-5AX-002
28710 Alum
28810 Steel
28709 Alum
28809 Steel
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M460V-5AX-003
15.748 DIA X 1.125
M460V-5AX-003
28710 Alum
28810 Steel
28709 Alum
28809 Steel
28708 Alum
28808 Steel
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M460V-5AX-004
15.748 DIA X 1.125
M460V-5AX-004
28710 Alum
28810 Steel
28709 Alum
28809 Steel
28708 Alum
28808 Steel
28707 Alum
28807 Steel
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M460V-5AX-005
15.748 DIA X 1.378
M460V-5AX-005
28710 Alum
28810 Steel
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MOUNTING HARDWARE
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