EuroWire November 2016

News Technology

Accurately measure lay length at cabler and twinner

charts, statistical analysis or FFT analysis to readily observe, measure and report systematic lay variations within each lay. Data can be easily stored on a local PC. LayScan measures lay lengths up to 25.4mm at throughput speeds up to 152.4m/min with a measurement accuracy to within 0.025mm on the same twisted pair. LayScan can be used in conjunction with the Beta LaserMike SRL Pro structural return loss measurement system for a total on-line cable performance quality solution. SRL Pro can be used before and/or after the extruder to identify potential causes of structural return loss problems on data communication cables. NDC Technologies – USA Website : www.ndc.com/betalasermike This allows for the machines to grow with the demands of the markets and the requirements of the manufacturers. An adaptation to the welding task is realised by way of complex welding cylinders, different transformer versions (AC alternate current, DC single-phase current, 1,000Hz medium frequency technology), as well as the possibility of direct and indirect welds and a variety of process-related options. The classic cross wire weld is subject to much higher quality requirements. In a ‘bad’ weld with a burr that is too pronounced, moisture collects at the cross point. A subsequent powder coating creates bubbles in which trapped moisture causes the cross point to rust. Subsequently, the hydrogen-induced cracking causes corrosion of the welds and consequences similar to those of material fatigue. To rule out such errors and in order to meet the required quality standards, Ideal offers not only the appropriate hardware and software, but also the individual welding expertise based on almost 100 years of experience. Ideal-Werk C+ E Jungeblodt GmbH + Co KG – Germany Website : www.ideal-werk.com

NDC LaserMike LayScan gauging system offers cable manufacturers an accurate and consistent method to measure the lay length of twisted pairs in data communication cables, such as Cat 5e/6/6a/7a/8 products. LayScan solves scrap, costly rework and productivity loss problems due to manual, time-consuming lay length measurement methods and crosstalk performance issues from lay variations. LayScan can be used to measure the four pairs at the cabler or to measure an individual pair at a twinner to confirm the accuracy of twisted-pair cable construction during production. This non-contact system uses up to four individual pair lay sensors and the Beta LaserMike LaserSpeed® length and speed gauge to perform the high-speed lay length measurements. A data acquisition Since 1923 Ideal has stood for innovation and progress in the production of welding machines and automation, including custom-made machine solutions according to customers’ specific requirements. The German company manufactures mesh welding machines, coil joining of wires and stranded conductors, as well as welders for grating, fencing and the production of wire articles such as cable trays, covers, frames, rings, etc. The fence market is changing. Until a few years ago standard fences were produced in large numbers. Today, the lot size is much smaller and the focus is on the quick changeover of welding machines. ever-growing competitive pressure and the flexible manufacture of superior products are now more than ever central issues. In the procurement of welding machines for the production of fences, high-quality welding, automation, resource-saving production, as well as flexibility and minimal set-up are at the top of the requirement profile. In order to respond flexibly towards different requirements of manufacturers and markets, Ideal offers various manufacturing concepts and configurations: • GA-Series wire mesh welding machines for the production of small Technologies’ Beta Adapting to the

and control system effectively collects and processes each lay length in the cable and allows the full use of the customer’s off-line analysis tools such as trend ▲ ▲ The LayScan gauging system offers accuracy and consistency

Innovation and progress from Ideal-Werk

▲ ▲ FSD fence line welding portal

to large lot sizes, from simple to complex fencing mesh – for single and double wire fencing mesh and 3-5-8 security fencing mesh • CSR Versaweld TM jig welding machines for the flexible production of small batches and special mats for a variety of fencing mesh and decorative fencing • Accessories for the individual configuration of the machines • Bending presses for automated V-shaped bends in 3D fencing mesh • FSD production lines for the fully automated production process, available in different versions depending on the product portfolio; for the manufacturing of complex products and large quantities (eg, for single and double wire fencing mesh, 3-5-8 security fencing mesh, 3D fencing mesh, decorative fencing, as well as customised solutions) One of the most important aspects of the modular design is the fact that modules in existing installations can be retrofitted.

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November 2016