UST Series Fire Helmet

UST/USTM Traditional Style. Bullard Tough.

Bullard UST/USTM Series fire helmets are engineered Bullard Tough for extreme conditions. You’ll find the classic, traditional style you desire in the affordable, easy-to-maintain design of the Bullard UST/USTM Series.

Tough and Durable The outer shell of the UST/USTM is made of Thermoglas ® and is resistant to chemical attack and is stable at extreme temperatures. In addition, the dual-purpose CFC-free urethane foam of the impact liner provides superior impact and penetration protection, as well as heat insulation. This stable, high-heat foam is coupled with a thermoplastic inner shell for durable protection. Custom Comfort All Bullard fire helmets are equipped with the U-Fit System, offering 36 custom comfort settings. By engineering our helmets to include 36 points of adjustment, you can adjust the ride and balance of your helmet. It’s like having a custom-fitted helmet, designed just for you. Molded Inner Liner Impact Cap System UST/USTM helmets include a molded inner liner impact cap system that provides superior durability, resistance to heat, and thermal rise protection. It also keeps the helmet shell secure and stable, and the molded goggle grommets allow for greater goggle comfort, support, and performance. Premium Quality The intricately carved brass eagle or Canadian maple leaf proudly adorns the front of Bullard UST/ USTM helmets. The quality, durability, and pride of these brilliant leather front holders are a statement of patriotism in the fire service. Bullard leather front holders are capable of accommodating most every leather front on the market today. The brass eagle comes in both 5-inch and 6-inch sizes. NFPA Approved The UST/USTM fire helmet meet and exceed the NFPA 1971, Standard on Protective Ensemble for Structural Fire Fighting and Proximity Firefighting, Pertaining to Structural Fire Helmets.

Online Leather Front Ordering Personalized leather front ordering has never been easier! Design your own leather front, right now online at www.BuildYourBullard.com. ReTrak Integrated Visor The ReTrak Helmet Series offers emergency responders a fire helmet with an integrated visor that easily accommodates eyewear and features a simple one-handed operation. Integrated Helmet Lighting Available The UST/USTM fire helmet is available with Bullard TrakLite ® helmet lighting. Featuring multiple forward-facing, long lasting, bright LED lights, TrakLite is integrated into the helmet design for excellent weight balance and illumination.

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UST/USTM Fire Helmet Technical Specifications Dimensions: 15 5 / 8 ” L x 12 1 / 4 ” W x 7 ” H Outer Shell Material: Fiberglass Inner shell material: Non-CFC Urethane foam Suspension: 6-point nylon crown strap with crown pad Warranty: Date of Manufacture; five (5) years on shell, 10 years on non-electronic components Optional Accessories 1A ReTrak Integrated Helmet Visor 2A TrakLite Integrated Helmet Lighting • R325 6” faceshield • Red-orange reflective striping • R721YLW yellow Nomex ear/neck protector

1

3

10

2A

11

2

1A

4

5

12

8 13

Sure-Lock® ratchet headband with comfort brow pad (leather brow pad optional) Sure-Lock is the top performing ratchet headband, made exclusively by Bullard. Comfort brow pad is removable and washable or replaceable.

8

6

Leather ratchet cover (not shown) Durable and comfortable leather ratchet cover is replaceable in case of damage.

7

9

Tough Thermoglas® outer shell Available in either a high-gloss or a matte finish. Pigmented resin color throughout the shell minimizes visibility of chipping and cracking. M-PACT Plus Molded Inner Liner System Protects head against heat rise and provides an extra layer of protection against falling objects.

1

Brass D-Ring Large, durable D-ring allows you to hang your helmet on virtually any size hook. Crown straps with crown pad Comfortable 6-point suspension system with soft crown pad that provides an extra level of comfort while wearing the helmet. Three position ratchet height adjuster The height adjuster is the base of our 36-point comfort system. Adjust to ride high, low, or somewhere in the middle for a custom fit. TrakLite® Integrated Lighting (not shown) Available with Bullard TrakLite helmet lighting. Featuring multiple forward-facing, long lasting, bright LED lights, rear buddy indicator light, long battery life(uses four AAA batteries)and easy on/off operation. ReTrak Integrated Visor (not shown) Available with Bullard ReTrak Integrated Visor, featuring a simple one-handed operation in a design that accommodates eyewear. Scotchlite® reflective striping The highest quality reflective material available; retains reflectivity to 500º F (260º C). No burning, cracking or peeling.

10

2

11

Carved brass eagle/maple leather front holder Intricately-designed brass eagle or maple leaf front holder accommodates any leather front.

3

12

Custom leather front (sold separately) Personalize your helmet with custom leather front; many options available. 4” optically correct faceshield Optically correct faceshield eliminates distortion and reduces eye stress and fatigue.

4

13

5

2A

Nomex® ear cover Nomex is a heat and flame resistant fabric made by DuPont.

6

Chinstrap with postman’s slide Easy to adjust and secure

7

1A

UST Colors:

Traditional UST/USTM Helmet NFPA 1971

black

red white pink

• High-heat thermoplastic inner shell with urethane impact liner (R920) • Sure-Lock ratchet headband (R637) • 6-point nylon crown straps with crown pad (R112) • Nomex chinstrap with quick-release buckle and postman’s slide fastener (R148) • Black rip-stop Nomex ear/neck protector (R721) • Leather ratchet cover (R160) • Removable fire resistant cotton brow pad (R635)

• Cotton crown pad (R636) • Brass eagle 5” or 6” leather front holder

yellow blue orange

lime-yellow green

• Leather front sold separately • Matte or gloss helmet finish

UST Matte Colors:

black red yellow white

Can be configured with: 4” hard-coated optically-correct faceshield, ESS FirePro or Inner Zone Goggles, and/or Bourke eyeshields (non-NFPA) (additional charges may apply)

UST Camo

Colors: camo pink camo

blaze camo

pink ribbon

wild camo

Bullard Center 2421 Fortune Drive

Americas Operations 1898 Safety Way Cynthiana, KY 41031 • USA 877-BULLARD (285-5273) Tel: +1-859-234-6616 Fax: +1-859-234-8987

Bullard GmbH Dieselstrasse 8a 53424 Remagen • Germany Tel: +49-2642 999980 Fax: +49-2642 9999829

Bullard Asia-Pacific Pte. Ltd. LHK Building 701, Sims Drive, #04-03 Singapore 387383

Lexington, KY 40509 • USA 877-BULLARD (285-5273) Tel: +1-859-234-6616 Fax: +1-859-246-0243

©2019 Bullard. All rights reserved. Sure-Lock, Thermoglas and TrakLite are registered trademarks of Bullard. Nomex is a registered trademark of E.I. DuPont de Nemours & Company. Scotchlite is a registered trademark of 3M.

Tel: +65-6745-0556 Fax: +65-6745-5176

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8247 (0219)

NEW! NFPA COMPLIANT CAMO DESIGNS

USTM Camouflage Fire Helmets Custom Design. Traditional Style. Tough and Durable The outer shell of the USTM is made of Thermoglas ® and is more resistant to chemical attack and more stable at extreme temperatures. In addition, the dual-purpose CFC-free urethane foam of the M-Pact Plus inner liner provides superior impact and penetration protection, as well as heat insulation. This stable, high-heat foam is coupled with a super tough nylon inner shell for durable protection. Custom Comfort All Bullard fire helmets are equipped with the U-Fit System, offering 12 custom comfort settings. By engineering our helmets to include 12 points of adjustment, you can adjust the ride and balance of your helmet. It’s like having a custom-fitted helmet, designed just for you. M-Pact Plus Molded Inner Liner Cap System USTM helmets include the M-Pact Plus molded inner liner impact cap system that provides superior durability, resistance to heat, and thermal rise protection. It also keeps the helmet shell secure and stable, and the molded goggle grommets allow for greater goggle comfort, support, and performance. PremiumQuality The intricately carved brass eagle or Canadian maple leaf proudly adorns the front of Bullard USTM helmets. The quality, durability and pride of these brilliant leather front holders are a statement of patriotism in the fire service. All Bullard leather front holders are capable of accommodating every leather front on the market today. The brass eagle comes in both 5-inch and 6-inch sizes. Express yourself on the job with Bullard’s new Camo USTM Fire Helmets. The same classic style of the traditional UST helmet, now with a NEW camouflage look. Available in two color designs: camouflage and pink camo.

For maximum visibility, even in extreme heat, USTM helmets come standard with high quality Scotchlite ® striping, which retain reflectivity at 500º F. Another standard premium feature is the Bullard Sure-Lock ® ratchet headband, offering both easy-turn sizing and a unique three- position height adjuster to create a completely personalized fit. The USTM helmet is also equipped standard with a leather ratchet cover. NFPA Approved The USTM fire helmet exceeds the NFPA 1971, Standard on Protective Ensemble for Structural Fire Fighting and Proximity Firefighting, 2013 Edition. Online Leather Front Ordering Personalized leather front ordering has never been easier! Design your own leather front, right online at www.BuildYourBullard.com. Integrated Helmet Lighting Available

The USTM fire helmet is available with Bullard TrakLite ® helmet lighting. Featuring multiple forward-facing, long lasting, bright LED lights, TrakLite is integrated into the helmet design for excellent weight balance and illumination. Added safety features include the rear buddy indicator light, long battery life (uses four AAA batteries) and easy on/off operation.

Pink Camo design also available!

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Technical Specifications Dimensions: 15 5 / 8 ” L x 12 1 / 4 ” W x 7 ” H Outer Shell Material: Fiberglass Inner shell material: Non-CFC Urethane foam Suspension: 6-point nylon crown strap with crown pad Warranty: Date of Manufacture; five years on shell, ten years on non-electronic components

USTMCamo Fire Helmet

Tough Thermoglas outer shell Increased stability at extreme temperatures and improved resistance to chemical attack. Pigmented resin color throughout the shell minimizes visibility of chipping and cracking. M-Pact Plus molded inner liner impact cap system Protects head against heat rise and provides an extra layer of protection against falling objects.

1

Scotchlite reflective striping The highest quality reflective material available; retains reflectivity to 500º F (260º C). No burning, cracking or peeling. Brass D-Ring Large, durable D-ring allows you to hang your helmet on virtually any size hook. Crown straps with crown pad Comfortable 6-point suspension system with soft crown pad that provides an extra level of comfort while wearing the helmet. Three position ratchet height adjuster (not shown) The height adjuster is the base of our 12-point comfort system. Adjust to ride high, low, or somewhere in the middle for a custom fit. TrakLite® Integrated Lighting (not shown) Available with Bullard TrakLite helmet lighting. Featuring multiple forward-facing, long lasting, bright LED lights, TrakLite is integrated into the helmet design for excellent weight balance and illumination. Added safety features include the rear buddy indicator light, long battery life (uses four AAA batteries) and easy on/off operation. Select models can also be retrofitted to include TrakLite.

10

11

2

Carved brass eagle/maple leather front holder Intricately-designed brass eagle or maple leaf front holder accommodates any leather front.

3

12

Custom leather front (sold separately) Personalize your helmet with custom leather front; many options available. 4” optically correct faceshield or ESS Goggle Optically correct faceshield eliminates distortion and reduces eye stress and fatigue; or choose industry-leading ESS goggles.

4

13

5

14

Nomex® ear cover Nomex is a heat and flame resistant fabric made by DuPont.

6

Chinstrap with postman’s slide Easy to adjust and secure

7

u

w

~

Sure-Lock® ratchet headband with comfort brow pad (leather brow pad optional)

8

11

v

Sure-Lock is the top performing ratchet headband, made exclusively by Bullard. Comfort brow pad is removable and washable or replaceable.

x

Leather ratchet cover Durable and comfortable leather ratchet cover is replaceable in case of damage.

9

y

12

|

z

{

Traditional USTM Helmet NFPA 1971-2007

• M-Pact Plus molded inner liner impact cap system (R920) • Sure-Lock ® ratchet headband (R637) • 6-point nylon crown straps with crown pad (R112) • Nomex ® chinstrap with quick-release buckle and postman’s slide fastener (R148) • Black rip-stop Nomex ear/neck protector (R721)

• Leather ratchet cover (R160) • Removable fire resistant cotton brow pad (R635) • Cotton crown pad (R636) • Brass eagle 5” or 6” leather front holder • Leather front sold separately Can be configured with: Bourke eyeshields (Non-NFPA), ESS goggles or 4” hard-coated optically-correct faceshield.

Options at no additional charge: • R325 6” faceshield • Lime-yellow reflective striping • R721YLW yellow Nomex ear/neck protector

Americas: Bullard 1898 Safety Way Cynthiana, KY 41031-9303 • USA Toll-free within USA: 877-BULLARD (285-5273)

Europe: Bullard GmbH Lilienthalstrasse 12 53424 Remagen • Germany Tel: +49-2642 999980 Fax: +49-2642 9999829

Asia-Pacific: Bullard Asia Pacific Pte. Ltd. LHK Building 701, Sims Drive, #04-03 Singapore 387383

©2016 Bullard. All rights reserved. Sure-Lock, TrakLite and Thermoglas are registered trademarks of Bullard. Nomex is a registered trademark of E.I. DuPont de Nemours & Company. Scotchlite is a registered trademark of 3M Company.

Tel: +1-859-234-6616 Fax: +1-859-234-8987

Tel: +65-6745-0556 Fax: +65-6745-5176

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8450 (0317)

UST/USTM Series Helmets User Manual

Get a Custom Fit with the U-Fit System Congratulations! Your helmet was designed with the U-Fit System, offering 12 custom comfort settings. Follow the instructions below to adjust the ride and balance of your helmet. 1. Try on your helmet and check the initial balance, fit, and comfort by rotating your head. 2. Remove the Ear Neck Protector to better see how to adjust the back of the helmet. 3. Pull the black colored “U Channel” (Figure 1) straight away from the black inner liner. There is one “U Channel” in the front of the helmet and one in the back of the helmet. 4. You can tailor the fit by adjusting the tabs, which control ride height, and posts, which control forward / backward / level balance. 5. Adjust the ride of your helmet. There are three tab positions on the “U Channel”: A, B, and C. Each of the tab positions affects the location of the ratchet by approximately one inch. For the lowest “ride” on your head, position the tabs to “A”. For a higher “ride”, position the tabs to “B” or “C”. 6. Adjust the balance of your helmet. There are two post positions, 1 and 2 on the black “U Channel”. Change the post position to adjust helmet balance. 7. Next, try the helmet back on your head to see if the adjustments to the back of the helmet were helpful. You may want to make another round of adjustments as described above to maximize the balance and fit. Typically firefighters don’t need to adjust the front of the helmet. If however, the adjustments to the rear of the helmet don’t meet your needs, you can work on the front of the helmet by first removing the browpad. As with the back of the helmet, you can adjust the height and post position on the U Channel piece. Keep in mind that the front of the helmet is a key interface to the SCBA, and most people prefer position C. 8. Lastly, when making your adjustments, re-install the Ear Neck Protector and Browpad, using your fingers to smooth the surfaces to avoid bunching. To size the Sure-Lock ® ratchet headband: 1. Turn the ratchet knob counterclockwise until headband is at largest size (Figure 3). 2. Place the helmet on your head and turn ratchet knob clockwise until headband is snug and comfortable. To raise or lower ReTrak Visor: Using either hand, grab visor finger tab, and pull visor down or push visor up into the desired position. To raise or lower faceshield: 1. Release tension knobs found on both sides of the helmet. 2. Tighten knobs once faceshield is in desired position. NOTES • Performance properties of NFPA 1971, Standard on Protective Ensembles for Structural Fire Fighting and Proximity Fire Fighting cannot be tested by users in the field. • NFPA 1500, Standard on Fire Department Occupational Safety and Health Program requires members who engage in or are exposed to the hazards of structural firefighting shall be provided with and shall use, a protective ensemble that shall meet the applicable requirements of NFPA 1971. • The protective ensemble must be used by members only under direct supervision of their fire department or employer in a manner consistent with OSHA 29 CFR 1910.132 General Requirements of Subpart I, Personal Protective Equipment. • For information on NFPA 1851, Standard on Selection, Care and Maintenance of Protective Ensembles for Structrual Fire Fighting and Proximity Fire Fighting and basic cleaning and inspection guidelines, visit www. bullard.com/trainonline. U Channel Read all instructions andwarnings beforewearing this helmet. Only the end user may separate this manual from the element. Manual must be removed prior to putting the helmet into service. After removal from the wearer, the helmet should be inspected for damage and soiling after each use. The helmet should be adjusted by means of the adjustment points provided to permit a proper fit that does not interfere with the SCBA while in use. These adjustments should be done prior to actual structural fire fighting activities. Helmets damaged or deteriorated beyond economical repair should be removed fromservice. Failure to follow these instructions could cause death or serious injury. � WARNING

Tab positions are changed through quarter turn tabs

A B C

2 heights of post connectors

Figure 1

tab

black post

Figure 2

ratchet knob

Figure 3

www.bullard.com

Replacement Parts for UST/USTM Series Helmet

 /  E





 E









 B

 D

 C

 A



 F



ITEM# CATALOG#

DESCRIPTION

ITEM# CATALOG#

DESCRIPTION

 A OR600 or  B OR503 or  C OR6000ML

6" Brass Stars & Stripes Eagle

 E  E  F  F

R635

Brow Pad

5" Brass Eagle

R634L

Leather Brow Pad (not pictured) Sure-Lock ® Ratchet Headband

6" Brass Maple Leaf Leather Front Holder

R637

IZ2, IZ3 FP2, FP3

ESS Innerzone Goggle ESS FirePro ™ 1971 Goggle

R637L

Sure-Lock ® Ratchet Headband with Leather Brow Pad (not pictured) Rip-Stop Nomex Ear/Neck Protector for UST/USTM Helmet Rip-Stop PBI/Kevlar ® Ear/Neck Protector for UST/USTM Helmet (not shown)



R721 R741 R726



R152 R334 R921

Faceshield mounting hardware kit

  

4" Polyaralate Faceshield

Nomex Ear/Neck Protector with Throat Strap (not shown)

UST/USTM inner shell assembly (R926 for ReTrak, shown) Includes: Sure-Lock ® ratchet, crown pad, headband, brow pad, M-PACT Plus impact liner/inner shell,and 6 point nylon crown strap assembly M-PACT Plus impact liner/inner shell-Not availible individually (ReTrak shown)

 A R130  B R350  C R351

Visor Retainer Kit (ReTrak only) Visor + nose guard (ReTrak only)

3 Replacement nosepieces

 A

R148

Nomex ® Chin Strap with Quick-Release Buckle and Postman’s Slide Fastener (R148UV for ReTrak shown)



 B R636  C R112

Crown Pad

Nylon Crown Straps with Crown Pad (R114 for ReTrak, shown)

R131

10 visor latches (ReTrak only, not shown)

 D

R628

Ratchet height adjuster

USTBLOCKKIT Chinstrap Mounting Block Kit



Helmet Model UST/USTM Thermoglass ® helmet

Colors Glossy Model UST helmets are available in red, black, yellow, white, blue, orange, lime-yellow, pink, and green. Matte Finish Model USTM helmets are available in red, black, yellow, white, camo, pink camo, winter camo, blaze camo, and pink ribbon.

www.bullard.com

UST/USTM Series Helmets User Manual

Pre-Use Information Marking Recommendation and Restrictions: Use only accessory equipment of the type included in the original helmet or approved by Bullard. Using unauthorized accessories may dramatically change the performance of the helmet. All helmet markings (e.g. front identification shields, title tapes, decals, retro-reflective trim, etc.) must either be supplied by a Bullard authorized fire service distributor or authorized for use in writing by Bullard. All helmet accessories (e.g. flashlight brackets, communications head sets, etc.) must be either supplied by a Bullard authorized fire service distributor or authorized for use in writing by Bullard. Cleaning Remove ear/neck protector, headband, and crown straps. Clean inner and outer shells with mild soap or detergent. Wash the ear/neck protector, headband, brow pad, crown pad, and crown straps in warm, soapy water and air dry at room temperature. Clean faceshields and googles with mild detergent, rinse thoroughly with clean water, and dry with a soft cloth. Cleaning the ReTrak Visor

1) Pull visor down to “as worn” position

2) Flip finger latches open on both sides

3) Remove visor lens

5) Slide lens into retainer, matching the notch with mating part inside retainer

6) Flip latches closed

4) Clean visor with mild soap, rinse thoroughly with clean water, and dry with a soft cloth

� WARNING Users should not wear helmets that are not thoroughly cleaned and dried. Failure to follow this instruction could result in death or serious injury. Bullard Fire Helmet Warranty Bullard offers a best in class warranty. Bullard warrants to the original purchaser that the firefighter helmet and non-electronic components are free of defects in materials and workmanship under normal use and service for a period of five (5) years from the date of manufacture on the helmet shell and lifetime (as defined in NFPA 1851: 10 years) warranty on the non-electronic components. The Bullard obligation under this warranty is limited to repairing or replacing articles that are returned within the warranty period, shown to be defective after inspection by Bullard, and subject to the following limitations: In no event shall Bullard be responsible for consequential damages incurred by the user or a third party, whether those damages include loss of use or other indirect, incidental, or consequential damages, special costs or expenses. Bullard offers no warranty on components or accessories NOT manufactured or supplied by Bullard. ANY IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO FIVE (5) YEARS ON THE HELMET SHELL AND LIFETIME (NFPA 1851: 10 YEARS) ON THE NON-ELECTRONIC COMPONENTS FROM THE DATE OF MANUFACTURE OF THIS PRODUCT. RETURN AUTHORIZATIONS: Contact Customer Service to obtain written permission to return any product. Material returned for credit will be subject to factory inspection. Current products or products under warranty will be subject to a rehandling charge less original freight charge. Obsolete or special order products cannot be returned without written permission. Helmet must be returned to Bullard with shipping charges prepaid. Helmet must not be altered from its original factory configuration. Helmet must not have been abused, neglected, or damaged in transport.

www.bullard.com

� WARNING READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS FIREFIGHTER HELMET. Bullard helmets are constructed with high-quality materials and workmanship. They are engineered to provide limited protection against head injuries, when properly adjusted for fit and when worn by firefighters during normal fire fighting activities. They are not designed for direct contact with flames or molten metal, or for protection against hazardous chemicals, biological, or radiological agents. Contact of these fire helmets with live wires should be avoided. NEVER ALTER OR MODIFY the helmet’s design or construction without explicit written instructions from Bullard. Inspect your helmet and suspension system regularly, regardless of how often it is used. If you notice any sign of wear, damage, abuse, or environmental degradation, replace the shell and/or suspension immediately. If the helmet has sustained a forcible blow (impact), it must be replaced, even if there is no visible damage. THIS HELMET MUST BE PROPERLY ADJUSTED AND SECURED TO THE HEAD WITH ALL COMPONENTS IN PLACE, USED AS SPECIFIED IN MANUFACTURER’S INSTRUCTIONS. Do not modify or replace any component of this helmet, including the shell, energy-absorbing system, retention system, fluorescent retroflective markings, ear covers, or faceshield with components or accessories other than those certified for use with this product. Modification or replacement with other than Bullard parts voids compliance with NFPA 1971. NO PROTECTIVE HEADGEAR CAN PROTECT AGAINST ALL FORESEEABLE IMPACTS. For maximum protection under these standards, the helmet must be of good fit and all retention straps must be securely fastened. Use only with a Bullard suspension system. This helmet should be inspected by the user for visible damage prior to each use. Immediately replace shell or suspension at first sign of ear, damage, or degradation. HELMETS CAN BE SERIOUSLY DAMAGED BY SOME COMMON SUBSTANCES, THOUGH SHOW NO DAMAGE TO THE NAKED EYE. CLEAN ONLY WITH MILD DETERGENT AND WATER. DO NOT USE OR EXPOSE HELMET TO PAINTS, SOLVENTS, CHEMICALS, ADHESIVES, GASOLINE, OR LIKE SUBSTANCES. STORE IN A DRY, COOL PLACE, AWAY FROM DIRECT SUNLIGHT. Failure to follow these instructions and avoid potentially hazardous situations could result in death or serious injury Contamination and Decontamination Special precautions must be taken if your protective helmet becomes contaminated with chemical or biological hazardous materials. The guidance for these precautions should be coordinated with the appropriate (local, state, and federal) authorities having jurisdiction for hazardous materials (HAZMAT). Contaminated helmet ensembles should be isolated, contaminate(s) identified, and bodily contact should be avoided. Avoid spreading the contamination to interior spaces of buildings or vehicles, any living quarters, or personal belongings. If possible, seal the contaminated ensemble in a leak proof, sealable, air tight container. Disposal should be done in adherence to local, state, and federal laws. If the helmet is to be reused, it MUST be decontaminated before reuse. Decontamination should be performed using procedures established by decontamination professionals that will remove contaminate(s) while minimizing damage or compromise to the helmet. Failure to do so could result in increased risk of injury, illness, disease, or death. EC Declaration of Conformity This product conforms to the provision of the latest EU Directives for PPE (EU2016/425) and Marine Equipment (MED2014/90/EU) to be found at: http://eur-lex.europa.eu as well as to EN443:2008 and EN14458:2018 to be found at www.beut.de The full Declaration of Conformity can be found here: http://www.bullard.com/europe/de/downloads/#FireHelmet

Bullard helmet model UST/USTM meets or exceeds all performance specifications under NFPA 1971. California Proposition 65 � WARNING Cancer and Reproductive Harm - www.P65Warnings.ca.gov.

Propuesta de California 65 � ADVERTENCIA

Cáncer y Daño Reproductivo - www.P65Warnings.ca.gov.

Proposition de la Californie 65 � AVERTISSMENT

Cancer et Troubles de l’appareil reproducteur - www.P65Warnings.ca.gov.

CERT. MOD.

Bullard Center 2421 Fortune Drive

Americas Operations 1898 Safety Way Cynthiana, KY 41031 • USA 877-BULLARD (285-5273)

Bullard GmbH Dieselstrasse 8a 53424 Remagen • Germany Tel: +49-2642 999980 Fax: +49-2642 9999829 Authorized Representative and Distribution

Bullard Asia-Pacific Pte. Ltd. LHK Building 701, Sims Drive, #04-03 Singapore 387383

©2019 Bullard. All rights reserved. Bullard, Sure-Lock, and Hard Boiled are registered trademarks of Bullard. Nomex and Kevlar are registered trademarks of E.I. du Pont de Nemours & Company. PBI is a registered trademark of Celanese Corporation. U.S. Patent No. 5,150,479. 6024705586N (0419)

Lexington, KY 40509 • USA 877-BULLARD (285-5273) Tel: +1-859-234-6616 Fax: +1-859-246-0243

Tel: +1-859-234-6616 Fax: +1-859-234-8987 Owner of certificate and distribution

Tel: +65-6745-0556 Fax: +65-6745-5176

www.bullard.com

UST Series Helmets Replacement Parts Installation Manual

Replacement Parts Installation Instructions Faceshield Remove spring clip from each knob. Completely remove the tension knob (handwheel) by turning counterclock-wise. Remove compression and faceshield washer to release faceshield. Reverse process to install new faceshield (Figure 1). Faceshield Mounting Hardware Remove faceshield as described above. With a Phillips head screwdriver remove the four screws that hold the mouting blocks in place. Install new mounting hardware (Figure 1). Chin Strap With a Phillips head screwdriver remove the four screws that hold the mounting blocks in place (Figure 1). Replace chin strap and reinstall screws.

Crown Straps Remove impact liner and inner shell as previously described. Remove crown strap keys from inner shell, noting the position of straps and headband. Thread new crown straps into headband and install keys in inner shell (Figure 3). Make certain that crown straps are not twisted. Red thread on 6-point crown strap indicates side straps. Reinstall impact liner and inner shell into the outer shell and secure it with the mounting blocks as previously described.

Visor Bracket

Washer

Loop Clip

Figure 3

Knob

Screws

T-Nut

Sure-Lock ® Ratchet Headband Remove impact liner and disconnect crown straps from inner shell as previously described. Remove old headband by firmly pulling the front portion of the headband toward the center of the helmet to release the tabs from the black posts (Figure 4). Repeat to remove the rear portion of the headband. Attach new headband by positioning the vertical adjustment tabs at the front and back of the headband on the black posts and snapping into place.

Chinstrap Block

Faceshield Bracket

Screws

Figure 1

Ear/Neck Protector The ear/neck protector is attached to the inner shell of the helmet by three hook and loop material strips. To remove the ear/neck protector, grip the helmet firmly in one hand. Take a firm grip at one end of the ear/ neck protector with the other hand, and pull down and away from the helmet. To replace, first fasten the ear/neck protector to the hook and loop material strip at the back of the helmet, then the side strips (Figure 2). Make certain the flannel material on the ear/neck protector faces inward against the head.

Tab

White post

Hook and Loop Material

Figure 4

Brow Pad The brow pad is attached with hook and loop material. To remove, simply pull from one end. To install new brow pad, wrap brow pad around headband with the foam pad facing the headband with the fire resistant cotton flannel next to the forehead. Secure the hook and loop tabs at all points. Reflective Markings Peel off old reflective markings. Do not use solvents to remove. Clean the outer shell surface with warm water and soap. After surface is dry, install new reflective markings. WARNING Read all instructions and warnings before wearing these helmets. Failure to follow these instructions could result in death or serious injury. Only the end user may separate this manual from the element. Manual must be removed prior to putting the helmet into service.

Figure 2

M-Pact Plus Molded Inner-Liner System With a Phillips head screwdriver remove the four screws from the mounting blocks (Figure 1). Lift out the impact liner and inner crown assembly (Figure 3). To install new assembly, reverse process. Make sure date stamp on M-Pact Plus impact liner is positioned at the front of the helmet. NOTES • Performance properties of NFPA 1971 cannot be tested by users in the field. • NFPA 1500, Standard on Fire Department Occupational Safety and Health Program requires members who engage in or are exposed to the hazards of structural firefighting shall be provided with and shall use, a protective ensemble that shall meet the applicable requirements of NFPA 1971, Standard on Protective Ensembles for Structural Fire Fighting and Proximity Fire Fighting. • The protective ensemble must be used by members only under direct supervision of their fire department or employer in a manner consistent with OSHA 29 CFR 1910.132 General Requirements of Subpart I, Personal Protective Equipment. • For information on NFPA 1851 Standard on Selection, Care and Maintenance, and basic cleaning and inspection guidelines, visit www.bullard.com/trainonline.

Replacement Parts for UST Series Helmets

 /  E





 E









 B

 D

 C

 A



 F



Catalog Number

Catalog Number  A R112  B R637

DesCriptioN

DesCriptioN

Nylon crown straps with crown pad

 R148

Nomex ® chin strap with quick-release buckle and Postman’s slide fastener

Sure-Lock ® ratchet headband  B R637L Sure-Lock ® ratchet headband with leather brow pad (not pictured)  C R635 Brow pad  C R635L Leather brow pad (not pictured)  D R628 Ratchet height adjuster  E M-PACT Plus impact liner/inner shell - Not available individually  F R636 Crown pad

 R152  R334

Faceshield mounting hardware kit

4" Polyaralate faceshield  OR600 or 6" Brass Stars & Stripes Eagle OR503 or 5" Brass Eagle (not shown) OR600ML 6" Brass Maple Leaf Leather Front Holder (not shown)  R721 Rip-Stop Nomex ear/neck protector for UST helmet  R741

Rip-Stop PBI ® /Kevlar ® ear/neck protector for UST helmet (not shown)

Helmet model UST/USTM Thermoglass ® helmet

 R726

Nomex ear/neck protector with throat strap (not shown)

 R921

Replacement inner crown system Includes: Sure-Lock ® ratchet, crown pad,headband, brow pad, M-PACT Plus impact liner/inner shell, and 6-point nylon crown strap assembly

Colors Model UST helmets are available in red, black, yellow, white, blue, orange, lime-yellow, pink, and green. Model USTM helmets are available in red, black, yellow, white, camouflage, and pink camouflage.

Pre-Use Information Marking Recommendation and Restrictions:

WARNING Bullard helmets are constructed with high quality materials and workmanship. They are engineered to provide limited protection against head injuries, when properly adjusted for fit and whenwornbyfirefightersduringnormalfirefightingactivities.Theyarenotdesignedfordirectcontactwithflamesormoltenmetal,orforprotectionagainsthazardouschemicals,biological, or radiological agents. Contact of these fire helmets with live wires should be avoided. NEVER ALTER OR MODIFY the helmet’s design or construction without explicit written instructions from Bullard. Store helmets in a cool, dry place away from direct sunlight. Inspect your helmet and suspension system regularly, regardless of how often it is used. If you notice any sign of wear, damage, abuse, or environmental degradation, replace the shell and/or suspension immediately. If the helmet has sustained a forcible blow (impact), it must be replaced, even if there is no visible damage. Failure to follow these instructions could result in death or serious injury. Use only accessory equipment of the type included in the original helmet or approved by Bullard. Using unauthorized accessories may dramatically change the performance of the helmet. All helmet markings (e.g. front identification shields, title tapes, decals, retro-reflective trim, etc.) must either be supplied by a Bullard authorized fire service distributor or authorized for use in writing by Bullard. Allhelmetaccessories(e.g.flashlightbrackets,communicationsheadsets,etc.)mustbeeithersuppliedbyaBullardauthorizedfireservicedistributororauthorizedforuse inwritingbyBullard. Cleaning Remove ear/neck protector, and headband. Clean inner and outer shells with mild soap or detergent. Wash the ear/neck protector, headband, and brow pad in warm, soapy water and air dry at room temperature. Clean faceshields with mild detergent, rinse thoroughly with clean water, and dry with a soft cloth. Users should not wear helmets that are not thoroughly cleaned and dried. Contamination and Decontamination: Special precautionsmust be taken if your protective helmet becomes contaminatedwith chemical or biological hazardousmaterials. The guidance for these precautions should be coordinated with the appropriate (local, state, and federal) authorities having jurisdiction for hazardous materials (HAZMAT). Contaminated helmet ensembles should be isolated, contaminate(s) identified, and bodily contact should be avoided. Avoid spreading the contamination to interior spaces of buildings or vehicles, any living quarters, or personal belongings. If possible, seal the contaminated ensemble in a leak proof, sealable, air tight container. Disposal should be done in adherence to local, state, and federal laws. If the helmet is to be reused, it MUST be decontaminated before reuse. Decontamination should be performed using procedures established by decontamination professionals that will remove contaminate(s) while minimizing damage or compromise to the helmet. Failure to do so could result in increased risk of injury, illness, disease, or death.

CERT. MOD.

©2018 Bullard. All rights reserved.Bullard, Sure-Lock, Thermoglas, and Hard Boiled are registered trademarks of Bullard. Nomex and Kevlar are registered trademarks of E.I. du Pont de Nemours & Company. PBI is a registered trademark of Celanese Corporation. U.S. Patent No. 5,150,479.

Americas: Bullard 1898 Safety Way Cynthiana, KY 41031-9303 • USA Toll-free within USA: 877-BULLARD (285-5273)

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Singapore 387383 Tel: +65-6745-0556 Fax: +65-6745-5176

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