iWeld Laser Welding Brochure

Here’s How It Works

LASER is an acronym for “ L ight A mplification by the S timulated E mission of R adiation” which produces a sharp, focused light beam that melts a very small area of metal. The benefit of this technology is that very little heat is generated at the weld point, allowing users to easily weld 0,05 (.002”) away from the most complicated and intricate component parts without damaging heat sensitive materials. Operators hold parts in their hands while viewing the application through a stereo- microscope in the welding chamber. An internal cross-hair allows the operator to easily align and weld the parts at the correct location. The Power of Hot Light LaserStar Technologies’ development of the “free-moving” concept enable users to eliminate costly fixturing devices, benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize the potential hazards of heat damage. The resulting weld is considerably stronger than a traditional solder joint.

" EasyTo Use... " Simple to Maintain... " Incredibly Powerful

" Highest Peak Power in the Industry!

“The laser welder is the most-used piece of machinery in my jewelry shop. I laser weld silver, gold, platinum and everything in between.Without the laser welder, I wouldn’t be able to do a lot of the repairs and designs I do. It has paid for itself over and over again!”

- Ron Tanenbaum, Owner Best Jewelry Contracting, NewYork, NY

Application Examples

JEWELRY - DESIGN - MANUFACTURING - REPAIR

One of a Kind Custom Laser Assembly

Three Stone Ring Retip Repair

Custom Design and Laser Assembly

100% LaserWelded Custom Design

DENTAL LABORATORY - DESIGN - MANUFACTURING - REPAIR

LaserWelds Complete on Master Model

LaserWelded Clasp Repair

Molar has been Laser-Attached to Bridge

Ceramic Copings LaserWelded with Parent Metal

MEDICAL DEVICE/INDUSTRIAL - DESIGN - MANUFACTURING - REPAIR

Titanium Casting Porosity Repair

Medical Device Small GuideWireWelds Medical Component Assembly and RepairWelds

Mold Insert Repair with FillerWire

YOUR “HOT-LIGHT” POWER TOOL

Setting The Standard for Power and Performance!

iWeld ® manual laser welders offer a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology. Now available in two innovative platforms, the iWeld ® Benchtop and iWeld ® Professional are easy to use, simple to maintain and incredibly powerful. Each model fits neatly into any work environment and offer the highest peak power output in its class. All machines will weld Silver along with other complex alloys.

The iWeld ® is ideal for a wide range of metal joining and repair applications.The system’s compact, portable, space-saving design, coupled with LaserStar’s well-known reputation for high quality, efficient laser sources, make the iWeld ® an excellent value. Operators benefit from pin-point accuracy, increase the range of assembly and repair applications, and minimize the potential hazards of heat damage. The resulting weld is considerably stronger than a traditional solder joint. The comfortable, ergonomic design,with state-of-the-art touch screen technology, conveniently located operator controls and display, ensure

optimal utilization with minimal operator fatigue.

LaserStar’s commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the laser source through the welding chamber while providing many hours of continuous operation without overheating. As always, the iWeld is available for the worldwide marketplace in 120Volts or 230Volts.

Now available in two platforms, the iWeld is Setting the Standard for Power and Performance!

iWeld Professional

iWeld Benchtop

• 40 Joule, 5.5 kW, 35Watt, 30 Hz • 60 Joule, 10.0 kW, 60Watt, 30 Hz • 80 Joule, 10.0 kW, 60Watt, 30 Hz • 60 Joule, 10.0 kW, 60Watt, 30 Hz • 80 Joule, 10.0 kW, 60Watt, 30 Hz • 100 Joule, 10.0 kW, 60Watt, 30 Hz

• 100 Joule, 10.0 kW, 60Watt, 30 Hz • 125 Joule, 10.0 kW, 60Watt, 30 Hz • 125 Joule, 10.0 kW, 80Watt, 30 Hz • 125 Joule, 10.0 kW, 60Watt, 30 Hz • 150 Joule, 10.0 kW, 60Watt, 30 Hz • 150 Joule, 10.0 kW, 80Watt, 30 Hz

iWeld Professional

Advanced Pulse Performance Profile Technology ® will provide measurable results on the quality and consistency of laser welded materials. Profiling a LaserStar ® pulse is simply selecting the percentage of pulse energy that is released for each half millisecond (.5 mS) section. Each individual section is defined at 25%, 50%, 75% or 100% of total pulse energy output.

Performance Features and Benefits

(The following advanced features are available on select

Systems)

Multiple Viewing Systems

TECHNOLOGY Soft-Touch TM

ClearViewBinocular Microscope Clear i lar icr s e

EasyViewBinocular Microscope Easy i lar icr

LeicaBinocular Microscope lar i r sc pe

Lynx Stereo Projection Microscope Lynx Stereo Projection i s pe

EVS IV HDDisplay EVS IV HD isplay

l Soft Beam TM

Profile Enhancement Resonator Technology (Optional)

l Custom Pulse Profiling l Pulse Suppression Software

Digital Messaging Display

Side Entry Service Panels (“Easy Access” to Maintenance Tasks)

CROSS-HAIR ALIGNMENT

1

VOLTS 185V DIA 2.0 mm  MEMORY MODE  25 CROSS-HAIR ALIGNMENT P WIDTH 10 mS FREQ 16 Hz 185V 10 mS 16 Hz 2.0 mm

SHAPE

SAFETY SHUTTER

More Efficient Power Supply Technology

SAVE

ABC

HOME

RECALL

l Automatic Energy Save Mode l Integrated Preventative Maintenance Alerts l Multi-Language System Display l 79 Memory Settings l Pre-Programmed Application Parameters

120V or 208-240V Single Phase Supply Circuit

Interior Chamber Design

Large Viewing Window

Removable Door

iWeld Professional (970 Series)

l Larger Welding Chamber l Tri-Access Chamber l LED Natural Lighting System l Inert Gas Delivery System

Ergonomically Designed Forearm Entry Ports

Technical Specifications

LaserStar isYour Partner for Success!

iWeld Laser Welding Systems

System Platform

Benchtop or Pedestal

Welding Chamber Safety Certification

Class 1

iWeld Lasing System

Class 4

Wavelength

1,064nm

Output Pulse Energy

0,1 - 150 Joules

Maximum Peak Power 40 Joule

5.5 kW 10.0 kW

60 - 150 Joule

At LaserStar Technologies, we have a passion for better ideas. Whether pushing the limits of technology and design or bringing LaserStar users together to share new and innovative application concepts, we work to approach every challenge with ingenuity and care. Our education courses are designed to provide you with a solid foundation of fundamental laser welding and marking skill sets to immediately gain a revenue impact with your new or existing iWeld, LaserStar or FiberStar system. LaserStar’s Application Specialists are highly-trained, seasoned professionals with more than 60 years combined experience in welding and marking applications. Our experts will demonstrate techniques and share real examples of how LaserStar’s technology will impact your business in regard to time, money and artistic approach. “I have owned a LaserStar laser welder for two years now and have rapidly developed skills I never thought possible. I have the ability to turn out more bench work in an hour a day, than a full-time bench jeweler with much less waste or mess. I was amazed at the fast learning curve when trying to do new things with the laser welder.

Internal Power Supply

400 Volt

Average Power

35 Watts / 60 Watts / 80 Watts

Pulse Length

0,1 - 50 Milliseconds

Pulse Frequency Benchtop

0,5 - 30 Hz 0,5 - 30 Hz

Pedestal

Burst / Speed Welding

Optimized to Energy Values

Beam Diameter 1

0,05mm - 2,00mm

Cooling System

Internal Water-To-Air

Supply Circuit ==

120V (+/-10%), 50/60Hz 15 Amp, Single Phase 208V (+/-5%), 60Hz 20 Amp, Single Phase 230V (+/-10%), 50/60Hz 20 Amp, Single Phase

Binocular Microscope

15x (optional 25x, 40x)

Chamber Illumination System

LED Natural Lighting

Soft-Touch ™ Resonator Technology

Optional

Pulse Performance Profile Technology 2

Exclusive Integrated Software

Automatic Sleep Mode

Exclusive Integrated Software

Programming Memory

79 Cells

Program Application Settings

Yes

Parameter Adjustment Features

External Touchscreen Internal Joystick

- Keith Nusinov, Owner, Keith Nusinov Jewelers, Cockeysville, MD

Preventative Maintenance Alert Software

Yes

User “Direct Connect” Software

EZ-LINK™

LaserStar Learning Center Locations

Language Display Options 3

Yes

(Additional Languages Available Upon Request) Motorized Beam Expander

Yes

Shield Gas Supply

Integrated “Soft Flow” Nozzle

Inert Gas Welding Chamber Adjust Valve Yes Welding Chamber Dimensions

10”L x 20”W x 9”H 254mm x 508mm x 229mm

RHODE ISLAND Manufacturing,Sales,Service,Training 401-438-1500• Fax: 866-516-3043 Email: sales@laserstar.net

“Footprint” Dimensions Benchtop

30”L x 21”W x 16”H 762mm x 534mm x 407mm 33”L x 21”W x 43”H 839mm x 534mm x 1093mm

Pedestal

CALIFORNIA Sales,Service,Training 213-612-0622• Fax: 866-347-0934 Email: sales@laserstar.net

Weight (Unpackaged)

125 lbs / 50 Kg or 180 lbs / 82 Kg

Warranty Coverage (Parts & Labor)

As Quoted

Laser Safety Certification Compliance

FDA(CDRH), UL, CSA, CE

FLORIDA Manufacturing,Sales,Service,Training 407-248-1142• Fax: 866-708-5274 Email: sales@laserstar.net

Country of Origin (Parts & Assembly)

Made In USA

1 0,05mm Spot Size will require Aperture Assembly. 2 Pulse Performance Profile Technology ® (P 3 ) is an imbedded software feature to shape the wave profile for each laser pulse discharge. 3 Additional languages available upon request. English language is default software.

F OLLOW L ASER S TAR TV

LaserStar Technologies Corporation

RHODE ISLAND One Industrial Court

FLORIDA 2453 Orlando Central Parkway Orlando, Florida 32809 USA 407-248-1142 • Fax: 866-708-5274 Email: sales@laserstar.net

CALIFORNIA 7 North Fifth Avenue Arcadia, California 91006 USA 213-612-0622 • Fax: 866-347-0934 Email: sales@laserstar.net

Riverside, Rhode Island 02915 USA 401-438-1500 • Fax: 866-516-3043 Email: sales@laserstar.net

© 2018 LaserStar Technologies Corporation. All rights reserved. LaserStar ® , FiberStar ® , FiberCube ™ , FiberCube Compact ™ iWeld ® , iWeld ® Professional, StarFX ™ Software, LaserStarTV ™ , Pulse Performance Profile Technology ™ , Soft-Touch ™ Resonator Technology, EZ-LINK ™ Software, and EZ-View ® are registered trademarks of LaserStar Technologies Corporation. In the interest of technological progress, we reserve the right to make technical changes without notice.

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