Mitsubishi General Industrial Sewing Machine Catalog

Industrial Sewing Machine Catalog

INDUSTRIAL SEWING MACHINES

1 Electronically-controlled Sewing Machines 2 Lockstitch Machines with Automatic Undertrimmer 3 4 Special Lockstitch Machines Lockstitch Machines

P.1

P.8

P.11

P.12

5 Options 6 Motors

P.13

P.14

INDUSTRIAL SEWING MACHINES

Sewing Area 130 x 60mm PLK-G1306 Electronically-controlled Sewing Machines Indust r ial Sewi ng Mach i nes 1

Electronically-controlled Sewing Machines

Compact-type Pattern Sewing Machine (Vertical double-size shuttle hook)

2

Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass

(rpm)

2,000 (*1) Interimittent or continuous (Switchover method) 0.1 to 20.0 (minimum resolution 0.1)

(mm)

(kg) DP x 17#18 (factory installation) Vertical double-size shuttle hook 900 (*2) 20,000/pattern Pneumatic 83.5 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory.

3

Lockstitch Machines with Automatic Undertrimmer

4

Lockstitch Machines

Compact-type Pattern Sewing Machine (Vertical double-size shuttle hook)

Sewing Area 100 x 100mm PLK-G1010

5

Special Lockstitch Machines

Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass 2,800 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DP x 17#18 Vertical double-size shuttle hook 900 (*2) 20,000/pattern Magnetic 133 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (rpm) (mm) (kg)

6

Options

Motors

1

Electronically-controlled Sewing Machines

1

Mid-size Area Pattern Sewing Machine (Vertical double-size shuttle hook)

PLK-G2516 PLK-G2516YU Sewing Area PLK-G2516 250 x 160mm PLK-G2516YU 300 x 200mm

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass 2,800 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DP x 17#18 Vertical double-size rotary hook 900 (*2) 20,000/pattern Pneumatic 147 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. 2,800 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DP x 17#18 Vertical double-size rotary hook 900 (*2) 20,000/pattern Pneumatic 168.5 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (rpm) (mm) (kg) Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass (rpm) (mm) (kg) Model Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DP x 17#18 Vertical double-size shuttle hook 900 (*2) 20,000/pattern Pneumatic 2,800 (*1) 161.5 2,300 (*1) 163.5 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (rpm) (mm) (kg) PLK-G2516 PLK-G2516YU

Mid-size Area Pattern Sewing Machine (Vertical double-size rotary hook)

Sewing Area 200 x 100mm PLK-G2010R

Mid-size Area Pattern Sewing Machine (Vertical double-size rotary hook)

Sewing Area 250 x 160mm PLK-G2516R

2

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Electronically-controlled Sewing Machines

1

PLK-G4030/4030R PLK-G6030/6030R Wide-area Pattern Sewing Machine

2

Sewing Area PLK-G4030 400 x 300mm PLK-G6030 600 x 300mm

Electronically-controlled Sewing Machines

PLK-G4030

PLK-G6030

Model Max. speed Feeding system Stitch length Needle

G4030R

G6030R

2,000 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DP x 17#18

(rpm)

(mm)

3

Vertical double-size rotary hook

Vertical double-size rotary hook

Lockstitch Machines with Automatic Undertrimmer

Hook

420 Max. patterns Max. stitches Presser foot drive Mass *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (kg) Vertical double-size shuttle hook 900 (*2) 20,000/pattern Pneumatic 430 450 440

4

Lockstitch Machines

PLK-G5050/5050R PLK-G10050/10050R Extra-large-sized Sewing Machine

Sewing Area PLK-G5050 500 x 500mm PLK-G10050 1,000 x 500mm

5

Special Lockstitch Machines

PLK-G5050

PLK-G10050

Model Max. speed Feeding system

G5050R

G5050R

1,600 (intermittent) / 2,000 (continuous) (*1) Intermittent or continuous 0.1 to 20.0 (intermittent) / 0.1 to 4.3 (continuous) (minimum resolution 0.1) DP x 17#18

(rpm)

Stitch length

(mm)

Needle

Vertical double-size rotary hook

Vertical double-size rotary hook

Hook

6

470 Max. patterns Max. stitches Presser foot drive Mass *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (kg) Vertical double-size shuttle hook 900 (*2) 20,000/pattern Pneumatic 480 510 500

Options

Motors

3

Electronically-controlled Sewing Machines

1

Sewing Area 300 x 400mm PLK-G3040R For Extra-thick Material (Wide-area)

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (kg) 1,000 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) DD x 1#26 Vertical extra large rotary hook 900 (*2) 20,000/pattern Pneumatic 620 (rpm) (mm)

PLK-G2008H PLK-G2008H-BTRM For Extra-thick Material (Compact-type) (Mid-size Area)

Sewing Area 200 x 80mm

PLK-G2008H PLK-G2008H-BTRM 700 (*1) Intermittent or continuous 0.1 to 20.0 (minimum resolution 0.1) 794#230 Vertical extra large shuttle hook 900 (*2) 20,000/pattern Pneumatic 172 170 Max. patterns Max. stitches Presser foot drive Mass *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory. (kg) (rpm) (mm) Model Max. speed Feeding system Stitch length Needle Hook

4

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Electronically-controlled Sewing Machines

1

Wide-area Pattern Sewing Machine

Sewing Area 600 x 300mm PLK-G6030WR

2

Electronically-controlled Sewing Machines

Max. speed Feeding system Stitch length Needle Hook Max. patterns Max. stitches Presser foot drive Mass

(rpm)

1,800 (*1) Interimittent or continuous (Switchover method) 0.1 to 20.0

(mm)

(kg) DP x 17#18 (factory installation) Vertical double-size rotary hook 900 (*2) 20,000/pattern Pneumatic 445 *1:Sewing speed may be limited by the type of sewing material, presser weight and stitch length, etc. *2:The max. patterns may be limited depending on the number of stitches of each pattern in the memory.

3

Lockstitch Machines with Automatic Undertrimmer

4

Lockstitch Machines

5

Special Lockstitch Machines

6

Options

Motors

5

Electronically-controlled Sewing Machines

1

OPERATION PANEL [ PLK-G-PAL ]

Easy-to-use and see with large LCD touch-type operation panel In additon to the basic sewing machine operations *1 , this panel can be used to process patterns *2 , confirm the status of the various sensor input and solenoid output signals, and individually set the sewing machine functions and input/output ports. ・ Switching patterns used often can be selected quickly with the shortcut button. ・ A simple explanation function is incorporated to display the application of each screen button when the button is touched. ・ When inputting patterns, the clamp frame movement speed can be selected from three steps. ・ An easy-to-carry and use shape has been adopted.

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

*1: Home return, jog, speed change, pattern call, up/down counter, bobbin winding, etc. *2: Pattern call, write, input, correction, conversion, etc.

PTN-GX Sewing data creation software ・ Options (PLK-G Series) PC software [ PTN-GX ]

Settings carried out with the sewing machine's operation panel can be made with a personal computer. PLKG-SET Sewing machine parameter setting software The sewing machine and external device operations can be programmed. PLKG-STEP Sewing machine sequence software Sewing data can be easily created on a personal computer. CAD data can also be imported. External data can be imported and converted into sewing data. The operation of an automated device can be easily input and edited on the sewing data.

PTN-GX

PLKG-STEP

PLKG-SET

6

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Electronically-controlled Sewing Machines

1

Optional devices

MP-G10-AT Pneumatic 2-step tensioner

MP-G10-TS Upper thread-breakage detector

MP-G10-K2 2-step left/right alternating clamp

2

Electronically-controlled Sewing Machines

G2516 G2516 -YU

G4030 G4030R

G6030 G6030R

G5050 G5050R

G10050 G10050R

Part name

Type

G1010

G2010R

G2516R

Application

3

Lockstitch Machines with Automatic Undertrimmer

Suitable for materials requiring clamp holding force.

Pneumatic clamp

MP-G10-AO

The left and right clamps can be lowered independently, making part and label stitching easier.

Pneumatic two-stage clamp

MP-G10-K2

This device is used to stitch the entire periphery of parts or labels.

MP-G10-AH

Label sewing unit

4

Lockstitch Machines

MP-G10-AT

Differences in the thread tension, caused by changes in the stitching direction or thickness, are eliminated.

Pneumatic 2-step tensioner

MP-G20-AT

MP-G40-AT

Sewing area extension kit

The sewing area can be extended in the X-axis direction by 210mm.

MP-G10-EX

5

Special Lockstitch Machines

The trimmed needle thread is held, preventing the thread from tangling at the start of stitching.

MP-G10-TH

Upper thread- holding device

MP-G20R-TH

MP-G10-TS

The sewing machine is stopped if breakage of the needle thread is detected.

MP-G25-TS

Upper thread- breakage detector

MP-G40-TS

6

Options

MP-G50-TS

MP-G10-TE

The number of input/output ports which can be connected to the sewing machine is increased. (12 extra input ports, 12 extra output ports)

MP-G20-TE

I/O expansion unit

MP-G40-TE

MP-G50-TE

Motors

7

Lockstitch Machines with Automatic Undertrimmer Single needle

1

LX2-630-M1 Basting Machine

Applications Max. speed Presser foot clearance Needle

Light to heavy 800 Knee/15, hand/5 MT x 190#14 Horizonal rotary hook 32

(rpm) (mm)

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

Hook Mass

(kg)

LY2-3310-B1T Upper and Lower Feed-type (LY2-3319-B1T: Long Arm)

Applications Max. speed Max. stitch length Presser foot clearance Needle Hook Touch back Control switch panel Automatic lifter Mass

Heavy 2,000 8 Knee/15, hand/6 DB x 17#22 (DB x 1#22) Vertical double-size rotary hook

(rpm) (mm) (mm)

Option: XC-G500-Y Option: LE-FA

(kg)

33

Upper and Lower Feed-type (High and Long Arm)

LY2-3750-B1T

Heavy 2,000 8 Knee/16, hand/6 DP x 17#22 (DB x 1#22) Vertical double-size rotary hook

Applications Max. speed Max. stitch length Presser foot clearance Needle Hook Touch back Control switch panel Automatic lifter Mass

(rpm) (mm) (mm)

Option: XC-G500-Y Option: LE-FA 39

(kg)

8

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Lockstitch Machines with Automatic Undertrimmer Horizontal Rotating Hook

1

LT2-2230-B1T Double-needle, Needle-feed

6.4 2.4, 3.2, 4, 4.8, 5.6, 8, 9.5, 12.7, 16, 19.1, 25.4, 28.5, 31.8, 38.1 Option: XC-G500-Y Option: CX-FM-2 44 Medium 3,000 7 Knee/13, hand/7 DP x 5#18 Horizonal double-size rotary hook

Applications Max. speed Max. stitch length Presser foot clearance Needle Hook Touch back Wiper

(rpm) (mm) (mm)

2

Electronically-controlled Sewing Machines

Standard

Needle gauge (mm)

Special

Control switch panel Automatic lifter Mass

(kg)

3

Lockstitch Machines with Automatic Undertrimmer

LT2-2250-B1T Double-needle, Needle-feed, Corner Stitch

Applications Max. speed Max. stitch length Presser foot clearance Needle Hook Touch back Wiper Needle gauge (mm) Control switch panel Automatic lifter Mass

Medium 3,000 7 Knee/13, hand/7 DP x 5#18 Horizonal double-size rotary hook

(rpm) (mm) (mm)

4

Lockstitch Machines

Option

6.4 3.2, 4.8, 8, 9.5, 12.7 Option: XC-G500-Y Option: CX-FM-2 46

Standard Special

(kg)

5

Special Lockstitch Machines

LU2-4410-B1T-CS Single-needle, Compound-feed LU2-4430-B1T Double-needle, Compound-feed

LU2-4410-B1T-CS

LU2-4430-B1T

Model Applications Max. speed Max. stitch length Presser foot clearance Hook Needle

Car seats

Heavy

2,000

(rpm) (mm) (mm)

6

Options

9

Knee/16, hand/8 Horizonal double-size rotary hook

DP x 17#21

DP x 17#23

6.4 3.2, 4, 4.8, 8, 9.5, 12.7, 16, 19, 25.4

Standard

Needle gauge (mm)

Special

Automatic thread trimmer Control switch panel Automatic lifter Mass

Option: XC-G500-Y Option: LE-FA 42

(kg)

Motors

9

Lockstitch Machines with Automatic Undertrimmer Horizontal Rotating Hook

1

LU2-4710-B1T Single-needle, Compound-feed LU2-4730-B1T Double-needle, Compound-feed

LU2-4710-B1T

LU2-4730-B1T

Model Applications

Heavy

Speed 3,000(2,500) 2,700(2,300) 2,000(2,000)

Alternate stroke 2 3 5 to 6 9 Knee/16, hand/9 DP x 17#23

Stitch length 0 to 6 0 to 6 6 to 9

Max. speed (rpm/mm)

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

Max. stitch length Presser foot clearance Needle

(mm) (mm)

Alternate volume Adjusting method Instant alternate change

2 to 6mm Dial-type Air-cylinder-type (0.39 Mpa)

Alternate

Touch back Hook Needle gauge (mm) Control switch panel Automatic presser Mass Standard Special

Horizonal double-size rotary hook

3.2 6.4, 12.7, 19, 25.4

Option: XC-G500-Y Option: LE-FA 47

(kg)

LU2-4652-B1T (Automatic thread trimmer) Single-needle, Compound-feed

Car seats

Applications

Speed 3,000 2,700 2,000

Stitch length 0 to 6 0 to 6 6 to 8

Alternate stroke 2 3 5 to 6 8 Knee/16, hand/9

Max. speed (rpm/mm)

(mm) (mm)

Max. stitch length Presser foot clearance Needle

DP x 17#21 2 to 6mm Dial-type Air-cylinder-type (0.39 Mpa)

Alternate volume Adjusting method Instant alternate change

Alternate

Touch back Automatic thread trimmer Hook Control switch panel Mass

Thread cutting device Horizonal double-size rotary hook Option: XC-G500-Y 44

(kg)

LU-ST KIT (Automatic thread trimmer for LU2-4410)

Example of sewn underside

Max stitch length Air inlet Corresponding model 8 LU2-4410 The air regulator and branch device are not included with this kit and must be prepared by the user. (mm) (mm) 8

After

Before

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Lockstitch Machines Single Needle

1

LY2-3300-B0B Upper and Lower Feed

Applications Max. speed Max. stitch length Presser foot clearance Needle

Heavy 2,000 8 Knee/15, hand/6 DP x 17#22 (DB x 1#22) Vertical double-size rotary hook 33

(rpm) (mm) (mm)

2

Electronically-controlled Sewing Machines

Hook Mass

(kg)

3

Lockstitch Machines with Automatic Undertrimmer

LY3-6840-B0T Upper and Lower Feed Cylinder Bed

Applications Max. speed Max. stitch length Presser foot clearance Needle

Heavy 2,000 7 Knee/15, hand/6 DP x 17#22 (DB x 1#22) Vertical double-size rotary hook 40

(rpm) (mm) (mm)

Hook Mass

4

Lockstitch Machines

(kg)

5

Special Lockstitch Machines

DY-253-00 Upper and Lower Feed

Applications Max. speed Max. stitch length Presser foot clearance Needle

Extra heavy 1,200 12.7 Knee/15, hand/12.7 DD x 1#25 Vertical large rotary hook #32 64

(rpm) (mm) (mm)

Hook Mass

6

Options

(kg)

Motors

11

Lockstitch Machines Horizontal Rotating Hook

1

LT2-2220-B0B Double-needle, Needle-feed

Double Medium 3,000 7

No. of needles Applications Max. speed Max. stitch length Presser foot clearance Needle Hook

(rpm) (mm) (mm)

Knee/13, hand/7

DP x 5#18 Horizonal double-size rotary hook

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

6.4 2.4, 3.2, 4, 4.8, 5.6, 8, 9.5, 12.7, 16, 19.1, 25.4, 28.5, 31.8, 38.1 41

Standard

Needle gauge (mm)

Special

Mass

(kg)

LU2-4400-B0B Single-needle, Compound-feed LU2-4420-B0B Double-needle, Compound-feed

LU2-4400-B0B LU2-4420-B0B

Model No. of needles

Single

Double

Applications Max. speed Max. stitch length Presser foot clearance Needle Hook

Heavy 2,000 9 Knee/16, hand/8 DP x 17#23 Horizonal double-size rotary hook

(rpm) (mm) (mm)

6.4 3.2, 4, 4.8, 8, 9.5, 12.7, 16, 19, 25.4

Standard

Needle gauge (mm)

Special

Mass

39

(kg)

Special Lockstitch Machines

LX5-871-M0 Single-needle Basting Machine (Post bed)

650 13.5 MT x 190#16 Horizonal rotary hook 39

Max. speed Presser foot clearance Needle type

(rpm) (mm)

Hook Mass

(kg)

LU5-5720-B0T Double-needle, Compound-feed (Post bed)

Heavy 2,000 1 to 9 Automatic/16, Hand/9 DP x 17#21 Horizonal double-size rotary hook 5/16 (7.9) 3/8 (9.5) 65

Applications Max. speed Stitch length Presser foot clearance Needle Hook Needle gauge

(rpm) (mm) (mm)

Standard Special

(mm) Mass

(kg)

12

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Options

1

XC-G500-Y Control Switch Panel for XC-G AC Servo XC-G10S/L Control Switch Panel for XC-G AC Servo

2

Electronically-controlled Sewing Machines

Item Number of display digits Stitching

XC-G10S/L 5 digits Installed 6 types

Item Number of display digits Stitching

XC-G500-Y 5 digits Installed 6 types

Straight lock stitching Start/End Back tacking Stitching with fixed stitiches

Straight lock stitching Start/End Back tacking Stitching with fixed stitches

1 - 9999 stitches One counter each (display is 4 digits)

1 - 9999 stitches Max. 8 pattern, Max 25 process 6 types One counter each (display is 4 digits)

Up/down counter with alarm setting

Stitching with fixed stitches

Continuous pattern

Start/End Back tacking

3

Up/down counter with alarm setting Trimming cancel key Automatic key Additonal input key Parameter of control box copy function Additional LED display

Lockstitch Machines with Automatic Undertrimmer

Installed Installed Installed Installed Installed

4

Lockstitch Machines

XC-FM-2 Automatic Electromagnetic Presser Foot Lifter

LE-FA Automatic Pneumatic Presser Foot Lifter

5

Special Lockstitch Machines

0.147 MPa to 0.97MPa ( 1.5 to 9.9 kg/cm 2 )

Approx. 6.37 N m (Approx. 65 kg-m)

Air pressure range

Lifting

MAX. 13.73 N m ( MAX.140 kg-cm ) (at 0.49 Mpa [5 kg/cm 2 ] air pressure) Heavy material (requiring extremely high pressure)

Lifting torque

Application

Heavy

Application

Source Voltage

24V

6

Options

XC-CVS-3 Variable-speed Pedal

Allows operator to vary speeds while standing. Especially useful for stitching corners and curves.

Motors

13

Motors for industrial sewing machines

1

Compact, lightweight motor with complete range of convenient functions

Mitsubishi Electric LIMISERVO G Series

(Motor)

6 Motors 5 Options 4 Special Lockstitch Machines 3 Lockstitch Machines 2 Lockstitch Machines with Automatic Undertrimmer Electronically-controlled Sewing Machines

Power Supply

Motor Connector

Output (W)

Output Shaft

Mass

Type

Number of phases Voltage (V)

100 to 120

Single phase

XL-G554-10Y

Taper shaft

6.9kg (net) 9.1kg (gross)

Strain relief

550

Three phases Single phases (*1)

200 to 240

XL-G554-20Y

(Control Box)

Power Supply

Type

Output

Functions

Mass

No. of phases Voltage (V)

Full functionality including automatic thread trimming, foot pedal lifting, fixed-stitch stitching, continuous stitching and backtacking. Equipped with step sequence, simple sequence and computer communication functions (when connected to control panel). Equipped with 8 solenoid drive outputs, 2 electromagnetic valve outputs. 1 small-signal output and 14 input terminals including a variable voltage input.

100 to 120

Single-phase

XC-GMFY-10-05

550W

3.5kg (net) 6.9kg (gross)

XC-GMFYCE-20-05 (*2)

200 to 240

Single-phase

550W

3-phase Single-phase (*1)

200 to 240

XC-GMFY-20-05

550W

*1:Refer to the instructions on how to connect the cable. *2:Type [XC-GMFYCE] is for CE market.

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