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FS 2016 – Collaborative Robots

1 |

P a g e

Meet my new work colleague – A Robot

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Author

Stewart Robinson

Principal Engineer and Functional Safety Expert

TÜV SÜD Product Service UK

Abstract

Collaborative Robots, sometimes referred to as cobots, are designed to work alongside

humans in a “collaborative workspace”, an area where the robot and the human can perform

tasks simultaneously.

Unlike more traditional machines, which are ‘caged’ by a guarding mechanism, collaborative

robots often operate in the human-occupied workspace without safety fencing. However, not

all collaborative robots are guard-free, depending on their function and related safety

requirements. This paper explains the measures that are required to ensure that working

with cobots is ‘safe’, including a description of the Functional Safety requirements.

A brief history of Industrial Robots

ISO 8373 defines an Industrial Robot as:

“An automatically controlled, reprogrammable, multipurpose manipulator

programmable in three or more axes, which may be either fixed in place or mobile for

use in industrial automation applications.”

It is generally accepted that Industrial Robots date back to around 1960, General Motors

installed their first Industrial Robot at the Trenton New Jersey plant in 1961. This was a

“Unimate” robot arm developed by the company Unimation (name derived from Universal

Automation). The inventor was George Devol. The robot weighed about two tons but was

remarkably accurate, it was used for spot welding and handling die castings.

Figure 1 1961 Danbury, Connecticut. Unimate Number 001 is put through its paces before

shipping to the General Motors plant in Trenton, NJ.