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May 2016

Roofing, Ceilings, Insulation & Cladding

T

he product is a collaborative ef-

fort between PMSA and ABECE

of Sweden.

The SPS712 has a dual start/stop

function that requires the operator to

use both hands to either start or stop

the machine has enhanced safety

significantly.

This is an example of the attention

to detail that has been brought to the

development of the SPS712 for the

African market, where skill levels are

lowand proactivemaintenance is not

a priority.

In order to ensure maintenance,

as well as keeping themachine clean,

the extrusion head flips upwards. All

working parts are easily repairable

and do not require special tooling to

be removed. The SPS712 utilises an

aluminium palette to shape the tiles.

This semi-automatic extruder can

manufacture up to 5 000 concrete

The SPS712 roof tile extruder was developed specifically for the African

market by PMSA and ABECE of Sweden.

Semi-automatic roof tile extruder

tiles in a nine-hour shift, depending

on the specific plant configuration.

This equates to about ten tiles amin-

ute. The main benefits are that it is

easy to install, operate andmaintain,

which are important considerations

in remote project sites in Africa.

The extruder features aheavy-duty

design that incorporates high-quality

material and components in its man-

ufacture. It has a 1.5 kWmotor power

roller and a 5.5 kW hydraulic power

pack for the pusher movement.

A stand alone depalleter is also

available, as well as ridge and trim

tile manufacturing equipment.

ABECE AreaManager Fredrik Tofte-

mo explains that concrete is fed

from a conveyor into the concrete

hopper above the slipper and roller

unit. Aluminium pallets are placed

manually on the support rails that

guide the pallets through the ex-

truder. A hydraulic cylinder pushes

the pallets through the release oil

spray system and the making head

in order to shape the concrete tile.

Thereafter the automatic knifeunit

cuts and shapes the tile. This knife

unit is kept clean by a water-spray

system. The manufacturing process

only requires three to five labourers,

depending on the level of automation

and the skills level of the staff.

“Combined with the fact that

concrete roof tiles are such an eco-

friendly product, the SPS712 extruder

is the ideal machine for African condi-

tions,” says PMSA Sales and Market-

ing Manager, Quintin Booysen.

T

he judges had no hesitation in

awarding the concrete cladding

of No. 1 Silo at Cape Town’s V&A

Waterfront the Aesthetics Commer-

cial Trophy. Besides its striking visual

appeal, which showcases the beauty

of precast concrete construction at

its best, the project also involved

high levels of skilled precast concrete

engineering.

Similarly, the judges were un-

equivocal in awarding the Gouda

Wind Farm concrete tower project

the Technical Excellence Trophy. It

is the first time that a South African

wind farm used precast concrete

segments in the construction of its

towers, which in this instance were

100 m high. Not surprisingly, the

project was also entered into the In-

novation category where it prevailed

as a Commendation Winner.

CMA Executive Director, Frans Min-

naar, said that although this year’s

entry crop was generally of a very

high standard, the judges felt that

none of the entries in the Aesthetic

Residential category stood out suf-

ficiently to merit a trophy award; a

single commendation winner was all

it could muster.

This year’s five trophy winners:

Concrete Units - the Aesthetics Com-

The winners of the CMA Awards for Excellence competition were

announced at a gala dinner function in Johannesburg in April.

CMA Awards for Excellence winners

mercial trophy for casting the precast

concrete panelling for No. 1 Silo at

Cape Town’s V&A Waterfront. Shu-

kuma Bricks – the Community Uplift-

ment trophy for providing concrete

pavers for the paving of gravel roads

in Walmer Township, Port Elizabeth.

Concrete Units – the Technical Excel-

lence trophy for manufacturing 782

precast concrete wind tower seg-

ments for the Gouda Wind Farmproj-

ect in the Western Cape. Bosun – the

Innovation trophy for introducing the

CastleBottomKerb. SmartStone – the

Precast for Life trophy for supplying

Fan Cobble paving blocks for the

Waterfront at Knysna Quays project

in Knysna.

The Aesthetic Commercial com-

mendation winners were: Smart-

StoneMidrand and Bosun, the former

for supplying pavers and coping for

the Thaba Moshate Hotel Casino and

Convention resort in Limpopo, and

the latter for providing drycast pav-

ing blocks for the courtyard of BMW’s

head office refurbishment project

in Midrand. C.E.L. Paving Products

and Hydraform each won a Com-

munity Upliftment commendation.

C.E.L. produced 6 400m² of paving for

surfacing gravel roads in Kassiesbaai/

Arniston in the Western Cape, and

Hydraform supplied concrete block

making machines for the Radway

Green Housing project in the same

province.

The two Technical Excellence com-

mendation winners were Concrete

Units and Aveng Infraset. Concrete

Units won the award for manufactur-

ing precast concrete rock print panels

for the Mouille Point Sea wall Project

in Cape Town and Aveng Infraset for

providing non-standard portal cul-

verts for the Tweefontein Optimisa-

tion project in Mphumalanga.

Concrete Units’ precast concrete

expertise was rewarded a fourth

time, in this instance an Innovation

commendation award for the Gouda

Wind farm towers for which it also

won the Technical Excellence trophy.

The other Innovation commendation

award was won by Rocla for cast-

ing 128 precast concrete cabins for

housing photovoltaic equipment in

the Free State and Northern Cape.