Spring 2015
|
The Wagner Review
13
WAGNER EQUIPMENT CO.
Anticipate equipment needs
Job requirements can differ by a number
of factors including, but not limited to, project
type, location, application and industry. It’s
important to outline tasks and identify which
machine type, size and configuration is needed
before starting any work. Each industry generally
has a standard set of equipment that’s required,
but sometimes, the same machine can be
used across a variety of job tasks for improved
productivity. Here are some examples:
• Landscaping machines, like compact track
loaders or multi terrain loaders, can also
be used for snow and ice management.
Purchasing a set of snow tracks can greatly
improve performance because track-tread
patterns meant for soil do not work as well in
snow. Additionally, a skid steer loader could
probably remove a tree stump, but replacing
the bucket with a stump grinder makes quick
work of the job, does less damage to the site
and minimizes wear and tear on the machine.
• In agriculture, some job tasks require moving
heavier materials like manure. In this case,
select a bucket with less capacity to maintain
the proper balance of breakout force, bucket
loading time and job site travel speed.
• In construction, it’s more efficient to
incorporate a quick coupler onto a loader arm
than to use forks on the front of a bucket. By
removing the bucket, and installing a set of
forks, construction operators can safely lift
a heavier load, improve jobsite visibility and
increase machine stability at higher ground
speeds.
• It’s common for operators to break concrete
using the bucket on an excavator or backhoe
loader. Adding a hydraulic hammer is much
more productive and does less damage to the
machine.
Establish effective operator techniques
Sometimes machine operators will find
themselves under pressure to finish a job quickly.
It’s important to resist the urge to rush, because
hurried work can lead to machine damage, dual
efforts to fix mistakes and poor record keeping.
Up-to-date and accurate records allow machine
owners and operators to track progress, which
can be used to make adjustments for increased
productivity. Additionally, the following loading
practices can improve operator efficiency.
• Pay attention to the distance between the
machine and the material when loading.
Traveling longer distances than needed
increases completion time and can
accelerate wear on tracks and tires.
• Be aware of loading limits. Overloading the
machine could have a negative impact on
maintenance intervals, lead to downtime or
increase equipment wear.
Get creative with your equipment
Work tools improve machine versatility
so operators can complete more jobs with fewer
machines. Using machines and attachments for
multiple purposes or in unique applications can
help optimize the equipment even further. For
example, a mulcher can be used to clear shooting
lanes in a deer hunting reserve, which opens
the paths for hunters and increases equipment
productivity. Here are some other examples:
•
Augers
are used for drilling, but they can
also be used to screw specialty bits into
concrete or asphalt for manholes and valve
access. They can drill anchors for a stronger
foundation, such as soil stabilization in
hill sides. Augers have even been used to
power stirring devices for manure and slurry
retention ponds.
•
Hammers
can be equipped with plates,
instead of pointed tools, for compacting.
Stick-mounted hammers can be used
overhead for removing rock faces or for
scaling ceilings in caverns and tunnels.
•
Cold planers
are used to profile or texture
asphalt and concrete roadways, but they
can also remove large numbers of stumps in
special applications such as Christmas tree
farms. In dairy applications, a cold planer
mounted to a skid steer loader can texture
concrete to keep the cows from slipping and
falling in the milk parlors.
Analyzing application practices can make
a big difference in improving jobsite efficiency
across the board. The goal is to apply equipment
in unique ways that will allow machine owners
and operators to get more out of their fleet,
reduce wear and tear and increase overall
productivity.
Operator Tips for Higher Productivity
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roductivity is something that can always be improved upon, so it makes sense that machine owners
and operators continue to look for ways to get more from their equipment. Being more mindful of how
jobsite responsibilities are completed can help operators work more effectively. We’ve identified three
areas in which application practices can be evaluated to improve jobsite strategy, extend equipment
lifecycles and increase efficiency.
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