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CAPITAL EQUIPMENT NEWS

NOVEMBER 2016

12

Thanks to the innovative use of Metso

Mobile crushing and screening units,

South African crushing contractor B&E

International has set up a production train

that consistently produces G1 road stone

product at a rate in excess of 550 t/hour.

Incorporating the first Metso Lokotrack

330D combination cone crusher and the

11  m² triple deck screen to be put into action

on the continent, this is regarded as one of

the first mobile trains in the region to achieve

these volumes.

“The train consists of four Metso prod-

ucts: 700 mm dolerite feed material is first

processed by an LT120 jaw crusher and is

then fed into a Lokotrack 300GPS sec-

ondary cone crusher which is capable of

accepting material up to 320 mm in size.

This in turn feeds the Lokotrack LT330D

combination cone crusher and triple deck

screen before quaternary crushing is com-

pleted in an existing Metso 9100 vertical

shaft impact crusher,” explains Sandro

Scherf, CEO of Pilot Crushtec Internation-

al, the sole southern African distributor

for Metso Mobile aggregates products

and services.

He adds that the cone crushers play com-

plementary roles in obtaining production

volumes of this magnitude. The Lokotrack

300GPS is capable of a huge output and

key to the success of the train as a whole

is the LT330D combination product’s ability

to process, screen and recirculate massive

volumes of secondary material.

According to Scherf, both of the cone

crushers were specially purchased by B&E

to produce high volumes of aggregate. B&E,

which is expected to achieve a turnover of

R1 billion in 2016, is an experienced user of

Metso Mobile products, operating a fleet of

more than 40 Metso units.

b

Metso helps B&E International break beyond 550 tph

MULTOTEC GV CYCLONE

THE ANSWER FOR TAILINGS

DAMS

New MDS M412 for low capacity requirements

Tailings dams are sensitive to operating

costs, and while these operations require

quality process equipment, there is a definite

need for equipment with a low mass capable

of functioning at the required capacity and

that will be cost-effective over the life span

of the installation.

Designed specifically for tailings dam

applications, the Multotec GV Cyclone is

engineered to ensure sound operational

performance while keeping the cost of

individual components as low as possible.

RichardHaydon, processmanager atMultotec

Process Equipment, says it is important that

this has been achieved without affecting the

structural integrity or quality of the locally

developed and manufactured cyclone.

“When it comes to cyclone operation on a

tailings dam, it is critical to ensure that the

right volumetric split between the overflow

and underflow is achieved to match the re-

quired tailings dam rate of rise,” explains

Haydon.

Available in different configurations to

suit varying application and commodity

requirements, Haydon says it is the ability

to interchange the spigot and vortex finder

on the Multotec GV Cyclone that enables a

fit-for-purpose product installation. Optimum

flexibility is possible due to the different

spigot sizes and vortex finder sizes that are

available. By altering the combination of

the spigot and vortex finder, it is possible to

meet the specific operational parameters.

Selection of the size of either component is

dependent on the material characteristics,

and the tailings dam requirements.

Each cyclone is designed for an individual

application which ensures that the feed

parameters are matched to the cyclone

capacity and by doing so the lifespan of the

cyclone is optimised. “Where an application

is that specific, Multotec will collaborate with

the customer to find a unique and appropriate

solution, and this hybrid solution will take all

factors into account,” says Haydon. This will

include materials of construction specific to

the application, assuring the customer the

best possible wear life.

b

Metso Lokotrack LT300GP mobile cone crusher and LT120 mobile

jaw crusher are being used in a train of four Metso machines.

The recently

launched M412

trommel is ideal for

smaller production

requirements in

mineral processing

and recycling

applications.

BLT has launched the new M412 trom-

mel, said to offer cost-effective solutions

for smaller production requirements in

mineral processing and recycling appli-

cations.

“This lightweight machine, with a

compact design, is able to efficiently

handle various materials, from compost

recycling to blasted rock,” says Ken

Mouritzen, managing director, BLT

(Africa and Indian Ocean Islands). “M412

trommels have interchangeable screens

for different size rocks – between

10 mm and 500 mm – and are capable of

producing four products concurrently, at

an output rate of 150 t/hour.”

The machines are available as static

units or on tracks, depending on customer

preference. Other features include the

hydraulic push feeder mechanism, an

electric/hydraulic power system and easy

to operate control panel. The trommels

can be used with conveyors and are

also fitted with a washing system as an

option. The M412 trommels weigh in at

18 t and have a 1,25 m drum diameter

and 4,5 m drum length, making them easy

to be transported in a container.

Other machines in the MDS trommel

range include mobile and semi-mobile

units, as well as heavy duty static

machines for maximum output. Also in

the range are static and tracked trommels

for light and heavy duty recycling. MDS

trommels and apron feeders, which are

available from BLT on a purchase or

rental basis, are supported by strong

technical advisory and maintenance

service throughout Africa and the Indian

Ocean Islands.

b

MATERIALS PROCESSING NEWS