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Local Fuel plc – Shoreham Oil Terminal

Safety Instrumented Systems – Policy and Lifecycle Activities

P & I Design Ltd

DOCUMENT NO: LF364003_RPT

2 Reed Street, Thornaby, UK, TS17 7AF

ISSUE: C DATE: 12.06.15

Tel: 00 44 (0)1642 617444

PAGE 9 OF 19

Fax: 00 44 (0)1642 616447

www.pidesign.co.uk

5.6

Design and Engineering of the Safety Instrumented System

Local Fuel plc will utilise the services of suitable competent consultants, suppliers and sub-

contractors for the realisation phase of the BS EN 61511 lifecycle. The Functional Safety

Manager is responsible to ensure that all external organisations are aware of what is required

of them and he will liaise with them in providing the necessary design input and ensure that

the deliverables received by them comply with the company’s requirements.

The design shall meet the requirements of BS EN 61511 with respect to system architecture,

hardware fault tolerance, common cause failures, random hardware failures and Probability

of Failing in Demand PFD

AVG

calculations together with system capability and systematic

failures.

The design will include all necessary documentation to provide for the specification,

implementation, procurement, installation, verification testing including Factory Acceptance

Test (FAT) and Site Acceptance Tests (SAT) together with Validation documentation for

initial and on-going proof testing of the SIS.

SIL Verification calculations shall be included using failure rate data, preference in the

selection of hardware will be given to SIL Certified to BS EN 61508 components.

As shown in Figure 1, verification of the Design is required at this lifecycle phase. The

Functional Safety Manager is responsible to ensure that this verification is completed as

defined in the Safety Plan. Local Fuel plc have developed checklists to record the verification

process.

The Safety Plan will have identified if a Functional Safety Assessment (FSA) Stage 2 is to be

performed. If it is required then the Functional Safety Manager will arrange for an assessment

to be conducted.