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Thomas Heller, account manager,

aerospace and defence, Molex.

Network Box

In addition to the rapid growth

in the number of fibre optic

systems, the density of the

PCBs and size of the boxes

housing them will decrease

can typically be smaller compared

to copper-based products that have

equal or less information through-

put. As boxes become smaller in size

with increased bandwidth, output

requirements become a key design

factor. It goes without saying that

weight impacts directly on payload

capacity and related fuel usage –

so the lighter the better, and fibre

optics provide greater bandwidth

for transmitting information. This is

particularly helpful when trying to

maintain high-level signal integrity

during the uploading/downloading

of video and audio files.

One option in development is fibre

optic flex planes. Flex planes, with

fibres embedded in an engineering

plastic sheet, can greatly reduce

weight and cross-sectional area of

a data system. The conformability

helps manufacturing and the weight

savings enhances fuel efficiency

for the life of the aircraft. Whereas

copper cables (with their higher

weight) require quite heavy fixtures,

ribbon fibre can be easily attached

without additional mechanical

fixtures.

Turning on to Light

Companies that provide cabling

interconnects for printed circuit

boards (PCBs) and PCB box

units to in-flight entertainment

system manufacturers are also

designing new power supplies

as well as wireless hardware and

lighting systems. Some Aircraft

manufacturers are also conducting

flight simulation tests on fibre optic

systems for future modifications and

updates of cabin systems.

Another key area for design

engineers to focus on in addition

to the rapid growth in the number

of fibre optic systems, the density

of the PCBs will increase and the

size of the boxes housing them will

decrease. This has already occurred

in laptops and other personal

electronic devices, and the industry

will soon see this within in-flight

entertainment systems.

In the not-so-distant future, all

phones in the backs of the seats will

disappear while the big boxes under

the seat, although growing smaller,

will still contain seat power, hubs,

and access points, along with more

functionality. For on-board system

designers to meet such needs, the

use of fibre optic interconnects will

become a mandatory requirement.

New-Tech Magazine Europe l 39