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2/2

Cutting Tools

2

Materials

e.g.

HSS

High-speed-

HSS

HSS

Co

High speed-

steel with cobalt

HSS-E

PM

Powder metallurgical

high performance

high-speed steel

e.g.

Solid

carbide

Solid carbide

Standard

e.g.

DIN

844-K

Equivalent to DIN 884

design, short

DIN

6527

Equivalent to DIN 6527

Factory

standard

Factory standard

Type

e.g.

Type

W

Finishing teeth

for soft material

Type

N

Finishing teeth

for normal material

Type

H

Finishing teeth

for hard material

e.g.

Type

NF

Roughing finishing

teeth for normal

materials

Type

NRf

Fine-roughing teeth

for materials with greater

durability

e.g.

Type

WR

Course-roughing teeth

for soft materials

Type

NR

Normal roughing teeth for

normal materials

Type

HR

Fine-roughing teeth

for hard materials

Number of cutting

edges

e.g.

Z

6–8

6-8 cutting edges

Shank design

e.g.

DIN

1835-B

Cyl. shank with

carrier surface

acc. to DIN 1835 B

DIN

6535-HA

Unit cyl. shank

DIN

6535-HB

Unit shank

with lateral

carrier surface

Angles

e.g.

45°

Right spiral

with 45° angle

Application

e.g.

Feed direction

Dry machining possible

Design:

extra-short, short, long,

extra-long

e.g.

Cast, weak interrupted

cut

Steel, strong

interrupted cut

All information regarding cutting speed and feed rate correspond to a recommended guideline.

This requires stable machine conditions, a low-vibration workpiece and the use of a suitable coolant.

Short Codes

Cutting speed and feed rate

Symbol mapping

Order

No.

Steels

up to

850

N/mm

2

Steels

up to

1000

N/mm

2

Steels

up to

1400

N/mm

2

Steels

up to

42 HRC

Steels

up to

52 HRC

Steels

up to

56 HRC

Steels

up to

60 HRC

Hard

machining

over

60 HRC

Stainless

and acid-

resistant

steels (INOX)

Ti steels,

Ti alloys,

special

steels

Cast iron

materials

Al, Al and

Mg alloys

Copper,

brass,

bronze

9999

C

C

C

C

C

U

C

V

C

C

recommended

U

suitable

V

limited suitability

Mapping of values cutting speed Vc

Order

No.

Steels

up to

850

N/mm

2

Steels

up to

1000

N/mm

2

Steels

up to

1400

N/mm

2

Steels

up to

42 HRC

Steels

up to

52 HRC

Steels

up to

56 HRC

Steels

up to

60 HRC

Hard

machining

over

60 HRC

Stainless

and acid-

resistant

steels (INOX)

Ti steels,

Ti alloys,

special

steels

Cast iron

materials

Al, Al and

Mg alloys

Copper,

brass,

bronze

9999

35

35

25

25

19

30

30

50

35

font size bold =

recommended

font size normal = suitable

Order

no.

∅ e8

mm

etc.

Example calculation (∅ 4.0 mm end mill, mild steel up to 850 N / mm2)

etc.

teeth-

number

Steels

up to

850

N/mm

2

f

z

mm

Value sought 1: n = number of revolutions per minute (r/min)

Formula:

n =

v

c

x 1000

__________

D x ∏

Calculation:

n =

35 m/min x 1000

__________________

2.5 mm x 3.14159

Solution:

n =

4450/min

0101

1.0

2

0.003

0102

1.5

2

0.003

0103

2.0

2

0.003

0104

2.5

Value sought 2:

v

f

=

feed rate (mm/min)

2

0.003

0105

2.8

Formula:

v

f

=

n x z x f

z

2

0.003

0106

3.0

Calculation:

v

f

=

3820/min x 2 x 0.003 mm

2

0.007

etc.

etc.

Solution:

v

f

=

22.9 mm/min

etc.

etc.

The stated feed values relate to the groove cutters.

Short Codes and Cutting Data

256