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Immingham Storage Co Ltd – Immingham East Terminal

IME-SIS1 – Safety Instrument System Equipment Failure Proof Testing Procedure

P & I Design Ltd

DOCUMENT NO: SI483019_RPT

2 Reed Street, Thornaby, UK, TS17 7AF

ISSUE: A DATE: 09.04.14

Tel: + 44 (0)1642 617444

PAGE 7 OF 19

Fax: + 44 (0)1642 616447

www.pidesign.co.uk

6

HARDWARE VERIFICATION

Purpose of Test

To verify the correct equipment is fitted and no unauthorised modifications have been carried out.

To verify equipment physical condition and fitness for purpose.

Equipment may not function correctly if damaged or modified.

Equipment not identified as SIS may not be reported to the system keeper following works by

maintenance / contractors.

To ensure correct designed/rated equipment is installed.

Controlled Copy Documentation Required

SI483010_SCH - IME-SIS1 Instrument Schedule

SI483012_SCH – IME-SIS1 Trip Matrix

SI483001_DWG - Tanks 561, 564 & 568 Cable Overview

IME-K-0028 – Tank 561 P&ID

IME-K-0052 – Tank 564 P&ID

IME-K-0050 – Tank 568 P&ID

Step

Method of Test

Acceptance Criteria

Pass (

)

Fail (x)

Initial

6.1

Review procedure with operations and

testing personnel.

All personnel familiarised with the scope

of works and responsibilities

.

Comment any issues in section 6.6 and

review / rectify prior to starting testing.

6.2

Confirm plant preparations

satisfactory.

Record PTW No

………………………….

Conditions satisfied as detailed on PTW

and RAMS.

Comment any issues in section 6.6 and

review / rectify prior to starting site work

6.3

Confirm equipment has not been

replaced by comparing against

information on SCH.

Record method used to identify

equipment on controlled copy of SCH

Highlight column, e.g. SIS Tag / Serial

No etc.

Equipment identified as SCH,

Labelling and tagging correct.

SIS identification correct.

Comment observations in section 6.6.

6.4

Confirm no visible signs of system and

equipment modification, relocation, or

not fit for purpose by comparing

against controlled copy of SCH, P&ID

and configuration.

Highlight equipment checked on

controlled copy of SCH & P&ID.

No visible signs of unauthorised

modification or relocation.

Equipment is clean and of sound

physical condition, mountings, cable

entries and process connections are fit

for designed purpose with unrestricted

access.

Comment observations in section 6.6.

6.5

Confirm no visible signs of additional

plant or parallel systems which could

affect the SIS or invalidate testing.

No new additional plant equipment or

BPCS systems.

Comment any issues in section 6.6.and

review / rectify prior to starting

functional testing.

Hardware Verification Continued on page 8