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CONFIDENTIAL acc. to ISO 16016

Only valid as long as released in EDM or with a valid production documentation!

scale: 1:1

date: 2011-Jan-17

respons.

DP.HSU

approved

FS-0013PF-20C

Mannheim

FMEDA – Hardware Assessment

KF**-CRG2-**1.D

norm

sheet

4

of

10

template: FTM-0027_1

Failure rates used in this analysis are basic failure rates from the Siemens standard SN

29500.

According to table 2 of IEC 61508-1 the average PFD for systems operating in low

demand mode has to be

10

-3

to < 10

-2

for SIL 2 safety functions. However, as the

modules under consideration are only one part of an entire safety function, they should not

claim more than 10% of this range. For a SIL 2 application the total PFD

AVG

value of the

SIF must be smaller than 1,00E-02, hence the maximum allowable PFD

AVG

value for the

Transmitter Supply Isolators KF**-CRG2-*** would then be 1,00E-03.

The Transmitter Supply Isolators KF**-CRG2-*** are considered to be Type B components

with a hardware fault tolerance of 0.

Type B components with a SFF of 60% to < 90% must have a hardware fault tolerance of

1 according to table 3 of IEC 61508-2 for SIL 2 (sub-) systems.

As the Transmitter Supply Isolators KF**-CRG2-*** are supposed to be proven-in-use

devices, an assessment of the hardware with additional proven-in-use demonstration for

the device and its software was carried out. Therefore according to the requirements of

IEC 61511-1 First Edition 2003-01 section 11.4.4, a hardware fault tolerance of 0 is

sufficient for SIL 2 (sub-) systems being Type B components and having a SFF of 60% to

< 90%.

Acc. Table 3: Summary for the Transmitter Supply Isolators KF**-CRG2-*** (relay output)

T[Proof] = 1 year

T[Proof] = 2 years

T[Proof] = 5 years

SFF

DC

S

DC

D

PFD

AVG

= 3.94E-04 PFD

AVG

= 7.88E-04 PFD

AVG

= 1.97E-03 > 83% 3% 50%

λ

sd

= 9,00E-09 1/h = 9 FIT

λ

su

= 3,47E-07 1/h = 347 FIT

λ

dd

= 8,90E-08 1/h = 89 FIT

λ

du

= 9,00E-08 1/h = 90 FIT

Acc. Table 4: Summary for the Transmitter Supply Isolators KF**-CRG2-*** (current output)

T[Proof] = 1 year

T[Proof] = 2 years

T[Proof] = 5 years

SFF

DC

S

DC

D

PFD

AVG

= 4.14E-04 PFD

AVG

= 8.29E-04 PFD

AVG

= 2.07E-03 > 81% 0% 71%

λ

sd

= 0,00E-00 1/h = 0 FIT

λ

su

= 1,73E-07 1/h = 173 FIT

λ

dd

= 2,43E-07 1/h = 89 FIT

λ

du

= 9,47E-08 1/h = 95 FIT

The boxes marked in yellow (

x x

) mean that the calculated PFD

AVG

values are within the

allowed range for SIL 2 according to table 2 of IEC 61508-1, but do not fulfill the

requirement to not claim more than 10% of this range, i.e. to be better than or equal to

1,00E-03. The boxes marked in green (

x x

) mean that the calculated PFD

AVG

values are

within the allowed range for SIL 2 according to the table 2 of IEC 61508-1 and do fulfill the

requirement to not claim more than 10% of this range, i.e. to be better than or equal to

1,00E-03.

Released EDM checkout 23.02.2011