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Nustar Terminals – Belfast Terminal

IHLA Safety Instrument System - Functional Safety Assessment

P & I Design Ltd

DOCUMENT NO: NU271001_RPT

2 Reed Street, Thornaby, UK, TS17 7AF

ISSUE: F DATE: 30.06.17

Tel: + 44 (0)1642 617444

PAGE 11 OF 72

Fax: + 44 (0)1642 616447

www.pidesign.co.uk

Gas Oil Transfer Shutdown Valve

Kerosene Transfer Shutdown Valve

(Future Kerosene line Valve) – not included in system at present

It will be necessary to provide, within the SRS, a block diagram showing functionality of the

various SIF’s. (Action 4 completed, SRS document NU271003_RPT, Section 2.3)

There is no reference to common cause failure. Again confirmation is required if all valves

are required to operate to stop product flow i.e. 7oo7 or if only one supply line will be used at

any one time. If 1oo1 then common cause failure may not be applicable.

Response in FSA meeting:

Activation of any high level causes all valves to close. In normal operation, up to two lines

with ESV’s can be feeding a single tank at any one time. This is never done with gasoline

import.

The terminal utilises Nitrogen for the actuator. The valves are all ball valves of Pekos

manufacture. All actuators are Actreg and the solenoid valves are Norgren.

Common cause failure may be an issue with 2oo2 system operation. To be covered in the SRS

and in the PFD verification calculations. (Action 3 completed, SRS document

NU271003_RPT, Section 2.2) (Action 9)

The Functional Specification details the fails safe state of the SIF. The SRS should also

include more details of the safe state of the process and actions on shutting down against a

ship import. (Action 3 completed, SRS document NU271003_RPT, Section 4.5)

No reference. (Action 3 completed, SRS document NU271003_RPT. There are no safe

process states which, when occurring concurrently create a separate hazard)

Document Number NuStar_SIL_Report_Belfast_20110128 Version 2.3 Dated 8

th

February

2011 Title Safety Integrity Level (SIL) Verification Report Section 4 Demand Mode.

It is stated that the demand on the system is less than once a year and as such is classified as

low demand mode.