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Chapter 3

- Heater Components and Controls

3-4

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Index

A large capacity heater core has more tubes and more fin area so that

more coolant can circulate through the tubes and more air moves through

the fins. The result is more heat energy transfer to the air in the cab.

2. Heater System Ducts

Ducts direct and control air as it circulates through the heating system.

The heater core housing is usually part of the duct system as is the blower

or fan assembly. Air outlet duct openings are usually located close to the

floor. The outlets are positioned to direct warm air to the feet and body of

the occupants.

All heater/defroster systems pick up some outside air and mix it with

cab air. They often have doors inside the duct system to regulate, mix or

restrict air flow as part of the heater control system. Many heater systems

use 100% outside air. Only auxiliary heaters use 100% cab air. Figure 3-5

illustrates typical heater system ducts with heater components. The

arrows indicate the air flow pattern through the duct system. This view of

a typical heater system does not include heater hoses, clamps, a water

valve or controls.

TO DEFROSTER

VENTS

MOTOR & BLOWER ASSEMBLY

OUTSIDE AIR

CAB AIR

HEATER CORE

TO FLOOR

VENTS

HEAT–DEFROST

DOOR IN

DEFROST

(CABLE

CONTROLLED)

TEMPERATURE BLEND

AIR DOOR

(CABLE CONTROLLED)

3. Blower or Fan and Motor Assembly

Air movement in a heater system depends on the blower or fan. The

operator selects the motor speed to control the amount of air circulated

through the system. Motors have one to four speeds, depending on heater

design. Both single and double entry blower wheels are used. Figure 3-6

shows and describes typical motors, blower wheels, and a fan.

Figure 3-5

The drawing illustrates the

relative position of the

heater core, a (pull through)

motor and blower assembly,

and two doors inside the

duct system. These doors

control air mixing at the

inlet side of the system and

direct the air to the cab and

defroster vents.