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Heating, cooling, ventilation and air conditioning

32

Mechanical Technology — November 2015

I

n 1902, responding to a humidity

problem at a lithography and pub-

lishing company in Buffalo, New

York, Willis Carrier realised that it

was possible to influence the humidity

of atmospheric air using sprayed water

at different temperatures.

On January 2, 1906, he was granted

a US patent for the world’s first spray-

type air-conditioner, an invention Carrier

called

‘Apparatus for Treating Air’

. It

was designed to humidify or dehumidify

ambient air, heating the sprayed water

for humidification and cooling it for

de-humidification.

Willis Carrier’s realisation and subse-

quent invention led to the recognition that

air conditioning involves four basic func-

tions: air temperature control; humidity

control; ventilation; and purification – a

principle unchanged in modern times.

In April 1909, Carriers’ employer,

Buffalo Forge, founded a wholly owned

subsidiary, the Carrier Air Conditioning

Company of America, with Willis Carrier

as its leader. This company was later

bought by Carrier along with six other

co-founders and was owned by Willis

Carrier and his partners until 1979, when

Carrier Air Conditioning was acquired by

United Technologies, the US$5.6-billion

parent of Pratt & Whitney Aircraft and the

Otis Elevator Company.

“More than a century separates Willis

Carrier’s 1902 air-conditioning installa-

tion from a modern Carrier chiller, but his

spirit of quality and innovation lives on in

the people of Carrier and in the products

it makes,” says Meikle.

AHI Carrier South Africa

In South Africa, the Carrier Corporation

opened Carrier South Africa in Johan-

nesburg to serve South Africa, Zimbabwe

and Mozambique. From 1996 through to

2000, Carrier expanded by buying com-

panies such as Metraclark-Recam, the

refrigeration and air-conditioning compo-

nent wholesaler. To reach into the ever-

expanding local air-conditioning market,

the company also opened branches in

KwaZulu-Natal and the Western Cape

to add to its Johannesburg head office.

In December 2008, Air-conditioning

and Heating International (AHI) entered

into a local joint venture (JV) with Carrier

and in early 2009, the combined entity

became AHI Carrier South Africa (Pty)

Ltd. The global JV model dates back to

December 1997, when the first agree-

ment was signed for the distribution of

Carrier products in Russia and all 12

CIS countries. Today, AHI Carrier JVs

are active in 63 other countries across

four continents: Africa, Asia, Australia

and Europe.

Notable successes

The company’s global solutions-driven

innovativity has recently been used to

preserve Michelangelo’s frescoes in

the Sistine Chapel in Vatican City. The

masterpieces on the chapel ceiling were

in danger of experiencing accelerated

deterioration because of increasing num-

bers of visitors.

The new Carrier HVAC system uses

two Carrier AquaForce

®

30XWV water-

cooled chillers with Greenspeed

®

intelli-

gence, each supplying 580 kW of cooling

capacity. As well as the energy-saving

and control technologies used to maintain

optimal climate conditions for the protec-

tion of the paintings within the chapel,

an intelligent system of controls, linked

to an advanced video application from

UTC Building and Industrial Systems,

enables the HVAC system to anticipate

visitor levels and adjust its performance

intuitively.

The new system delivers twice the effi-

ciency and three times the capacity of the

Carrier has been a pioneer of air conditioning technology since 1902, when

founder Willis Carrier developed a dehumidifier for a printing works in Buffalo,

New York.

MechTech

talks to AHI Carrier South Africa’s managing director,

Scott Meikle (left) and its regional manager, Derrick Daubern (right).

A plant room of Carrier Aquaforce

®

30XW

chillers. These high-efficiency, indoor

water-cooled chillers are quiet, low-

vibration screw compressors. The units

have excellent part-load efficiency and a

compact footprint, making them ideal for

use as replacement units.

The pioneer of industrial and commercial

former system, which was designed and

installed by Carrier in the early 1990s.

“Carrier is always looking to de-

velop products that reduce overall

energy usage,” notes Meikle, citing two

recent introductions: Carrier’s versatile

AquaEdge™ 19XR 3000-RT two-stage

centrifugal chiller, which achieves high

efficiency while using a non-ozone deplet-

ing refrigerant; and the new AquaForce

30XW chiller, which offers 20% better

efficiency than its predecessors.

“Currently in South Africa, generators

are needed in commercial buildings for

power during load shedding. The lower

the energy use in the building, the better

– not just in the short term, but also to

reduce long-term demand. Since HVAC

accounts for up to 50% of the power

consumption in commercial buildings,

Carrier HVAC systems can contribute

toward reducing consumption, not just

through its modern chillers, but also

by incorporating products such as heat

pumps that use the waste heat generated

by the chillers to provide hot water for

buildings. This solution can remove the

need for electric heating elements, which

typically draw significant amounts of

electrical power,” Meikle tells

MechTech

.

Water shortages have also been pre-

dicted, which means air-cooled chillers,

the use of dry coolers with water-cooled

chillers, alternative grey water systems

for cooling tower top-up water and sea