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Wire & Cable ASIA – May/June 2012

31

From the

americas

Steel

Earthquake protection and aesthetics: the

cables in the new San Francisco-Oakland

Bay Bridge will serve a dual function

The Loma Prieta earthquake of 1989 – the first to occur

along the San Andreas fault zone in California since

1906 – caused the collapse of part of the steel-truss

span which runs for 2.2 miles between the city of

Oakland and Yerba Buena Island in the middle of

San Francisco Bay. That quake, with a magnitude

of 6.9, caused strong shaking that lasted some

15 seconds and tested the ability of the 1930s-vintage

San Francisco-Oakland Bay Bridge to withstand

punishment on that scale.

Writing from San Francisco in the

International Herald

Tribune

, Henry Fountain noted that, after the 1989 quake,

engineers determined that the western span – a double

suspension bridge between San Francisco and Yerba

Buena – could be made seismically safe, but that the

eastern (Oakland) span would have to go. Its replacement,

a suspension bridge of unique design, is expected to be

good for at least 150 years of hard quake-resistant service.

After the projected opening in 2013, the existing eastern

bridge – still in use – will be torn down.

The new structure will feature a 525-foot-tall tower made up

of four steel shafts that should sway in a major earthquake,

up to about five feet at the top. But the brunt of the force

would be absorbed by connecting plates – ‘shear links’

– between the shafts. The concrete piers are designed

to sway as well, limiting damage to areas with extra steel

reinforcement. At points along the entire span are 60-foot

sliding steel tubes – ‘hinge pipe beams’ – with sacrificial

sections of weaker steel intended to help spare the rest

of the structure as it moves in a quake. (“A Bridge Built

to Sway When the Earth Shakes,” 6

th

February). “At the

seismic displacement that we anticipate [from a probable

quake of magnitude 6.7 or larger before 2036], there will

be damage,” lead designer Marwan Nader, of the San

Francisco-based engineering firm T Y Lin International, told

the

Herald Tribune

. “But the damage is repairable and the

bridge can be serviceable with no problems.”

The bridge’s cables will contribute importantly to that

certainty. As explained by Mr Fountain, at intervals inside

the elevated roadway’s box girders are anchor blocks

(‘deadmen’) cast into the structure. He wrote: “They are

meant to be used decades from now, perhaps in the next

century, when in their old age the concrete girders will start

to sag. By running cables from deadman to deadman and

tightening them, workers will be able to restore the girders

to their original alignment.”

A stiffer definition of ‘Made in America’

may be applied to steel plate for

armouring military equipment

In 2009, with the US at war in Iraq and Afghanistan, the

sourcing of steel for military armour was a sometime

problem. To be sure of filling its needs, the Department of

Defense set aside a 35-year-old rule requiring that all steel

plate for use in armouring vehicles, tanks, and some other

equipment be 100% made in America (ie both melted and

finished in the United States). While speciality metals used

by the military were and still are required to be domestically

produced, the relaxed rule permitted steel plate that is

merely processed in the US to meet the standard.

By 2012, after nine years, the US was out of Iraq; and

its Afghanistan commitment is winding down toward a

projected complete withdrawal by the end of 2014. Steel

supply is no longer a worry, and a reappearance of the

made-in-America requirement could be expected. But it

seems the rule is to return in strengthened form – provided

that legislators and the military can agree on what is meant

by “produced.”

As reported by Malia Spencer in the

Pittsburgh Business

Times

(9

th

February), Sen Bob Casey of the steel-producing

state of Pennsylvania has introduced legislation requiring

that only steel melted and finished in the US may be

supplied to the nation’s military. Making no secret of his

motivation, in a written statement Mr Casey said: “Ensuring

the Defense Department returns to its policy of only buying

US made steel will create jobs and act as a catalyst for

growth of Pennsylvania’s steel producers.”

Senator Casey has also been vigorous in challenging

China on currency manipulation. On 9

th

February his

steel-armouring bill, the United States Steel and Security

Act, was introduced in the Senate by Mr Casey and five

colleagues stirred to a similar pitch of patriotic fervour.

Elsewhere in steel . . .

Nucor Corp plans to expand production of speciality

steel bar at its plants in Memphis, Tennessee;

Darlington, South Carolina; and Norfolk, Nebraska. The

Charlotte, South Carolina-based company – one of the

leading steel producers in the US and the largest of its

minimill operators – expects the $290 million expansion

to boost its capacity for bar and wire rod products

by one million tons. Engineering studies have been

finalised, and completion set for 2014.

Telecom

Americans are interested in the cloud

– but not enough to pay extra for

cloud-based services

“Digital locker storage may have a large captive audience,

but the tricky part for providers will be to persuade

consumers to pay for the privilege.”

Guy Daniels of TelecomTVOne was summing up a report

from PriceWaterhouseCoopers that suggests there is a

big market for cloud-based digital storage services; but

that prospective customers are still in the “if it’s online

I want it for free” phase of the Internet’s evolution. Nearly

70 per cent of respondents to a survey conducted during

Statue of Liberty Image from BigStockPhoto.com

Photographer: Marty