Walker Exhaust 2013
Exhaust Aplication Catalog
Weatherly No.170 HD-1113 November, 2013 Supersedes Catalog HD-0711
COMMERCIAL VEHICLE
2014
2015
s
Master Catalog s
Catalogue principal s
Catálogo maestro
The First Call for All Your Replacement Exhaust Needs Le premier choix pour vos besoins
de pièces d’échappement de remplacement La primera visita para todas sus necesidades de componentes de escape de repuesto
www. walkerheavyduty .com
Réduisez la contrepression de 30% Selon les testsde fluageeffectués sur les silencieux concurrents
30 % Reduced Backpressure 30 Reduced Backpressure
3 X Tuning Chamber Technology i r l g
Based on cold-flow bench test of competitive mufflers
HEAVY DUT Y MUFFLERS
Maximum Engine Performance Specifically engineered for Class 7 and 8 vehicles, Mega-Flow ® premium performance mufflers combine Walker ® quality and engineering with cutting-edge technology to deliver unparalleled performance and reduced backpressure, without sacrificing acoustics. Featuring a straight-through performance design and patented technology, Mega-Flow reduces highway drone. Performance maximale du moteur Conçus spécialement pour les véhicules classes 7 et 8, les silencieux de première qualité Mega-Flow ® combinent la qualité et la conception technique de Walker ® avec une technologie de pointe, afin d’offrir une performance inégalée et de réduire la contrepression, sans sacrifier l’acoustique. Grâce à sa conception de performance sans restriction et sa technologie brevetée, Mega-Flow réduit aussi le bruit sur l’autoroute. Diseñados específicamente para vehículos de Clase 7 y 8, los silenciadores de rendimiento premium Mega-Flow ® combinan la calidad y la ingeniería de Walker ® con tecnología de vanguardia para brindar un rendimiento sin paralelo y una contrapresión reducida, sin sacrificar la acústica. Al contar con un diseño con rendimiento de paso recto y tecnología patentada, el Mega-Flow reduce los zumbidos en la carretera. Máximo rendimiento del motor
ENGINE BRAKE SILENCER
Technologie de chambre de résonance 3X
Quiet Your Truck’s Engine Brake Without Sacrificing Performance The Walker ® Mega-Flow ® Noisebraker ® muffler is specifically engineered for Class 7 and 8 vehicles. Bolt-on Noisebraker mufflers combine Walker quality and engineering with solution-driven technology to absorb unwanted engine and engine brake noise without sacrificing brake performance. Silencie el freno del motor de su camión sin sacrificar el rendimiento El silenciador Walker ® Mega-Flow ® Noisebraker ® está diseñado específicamente para vehículos de Clase 7 y 8. Los silenciadores Noisebraker empernables combinan la calidad y la ingeniería de Walker con tecnología orientada a las soluciones para absorber el ruido no deseado del motor y del freno del motor sin sacrificar el rendimiento del freno. Le silencieux Mega-Flow ® Noisebraker ® de Walker ® est conçu spécialement pour les véhicules de classes 7 et 8. Le Noisebraker combine la qualité et la conception de Walker ® avec une solution technologique qui absorbe le bruit indésirable du moteur et du frein moteur sans en sacrifier la performance. s 30% contrapresión reducida Basadoen lapruebadebancode fluidezen fríode silenciadores competitivos Réduisez le bruit du frein moteur de votre camion sans sacrifier sa performance
s Tecnología de cámara de afinamiento 3X
COMMERCIAL VEHICLE
Truck / Bus / Agricultural Mufflers One Trusted Source!
Walker ® Commercial Vehicle mufflers are engineered with robust welds, continuous roving fiber, and bridge-constructed inlets / outlets to help ensure long service life and reduced cost per mile. Walker offers hundreds of muffler designs and styles to fit virtually any commercial vehicle.
Une source de confiance! Silencieux pour camions / autobus / machines agricoles
Walker ® Flex Pipe Quality and FLEX ibility Flexible, interlocking connector construction allows Walker Flex Pipe to dampen vibrations and movement within the exhaust system. Tuyau flexible Walker ® Qualité et FLEX ibilité Les connecteurs articulés permettent au Tuyau flexible Walker de réduire les vibrations et les mouvements du système d’échappement.
¡ Una fuente confiable! Los silenciadores Walker ® para vehículos comerciales están diseñados con soldaduras robustas, fibra de vidrio de entramado continuo y entradas / salidas con construcción de puente para ayudar a asegurar una vida de servicio prolongada Silenciadores para camiones / autobuses / vehículos agrícolas Les silencieux pour véhicules commerciaux de Walker ® sont construits avec des soudures robustes, une fibre de verre en fil continu et des orifices d’entrée / de sortie percés dans les ponts, pour prolonger la durabilité et réduire les coûts par kilomètre. Walker offre des centaines de types et de styles de silencieux, s’ajustant à pratiquement tout véhicule commercial.
Tubo Flex Walker ® Calidad y FLEX ibilidad
La construcción de conectores de enclavamiento flexibles permite al Tubo flex Walker amortiguar las vibraciones y el movimiento dentro del sistema de escape.
y un costo por milla reducido. Walker ofrece cientos de diseños y estilos de silenciadores para ajustarse a prácticamente cualquier vehículo comercial.
TAB INDEX
Pages
ACCESSORIES PUJS\KLZ! JSHTWZ OHUNLYZ LSIV^Z I\ZOPUNZ Z[YHPNO[ ÅL_PISL [\IPUN JVUULJ[VYZ ÅHUNLZ YHPU JHWZ OLHKLY HKHW[LYZ HUK V[OLY OLH]` K\[` [Y\JR applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-40
ACCESSORIES
TECH-FIT
TECH-FIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41-49
HEAVY DUTY TRUCK G.V.W.R. 7-8
HEAVY DUTY APPLICATION LISTINGS
Vehicles 7 to 8 (26,001 and highter G.V.W.R.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-86
DIESEL ENGINE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-88 APPLICATION BY ENGINE -VY HSS .HZ VY +PLZLS ,UNPULZ 6MM /PNO^H` *VUZ[Y\J[PVU 0UK\Z[YPHS HUK VMM YVHK HWWSPJH[PVUZ I` ,UNPUL 89-98 NOISE & BACKPRESSURE DATA -VY LHJO ZWLJPÄJ +PLZLS ,UNPUL 0UZ[HSSH[PVU +\HSZ :PUNSL =LY[PJHS /VYPaVU[HS :`Z[LTZ 99-124
APPLICATION BY ENGINE
MEDIUM DUTY TRUCK G.V.W.R. 3-6
MEDIUM DUTY APPLICATION LISTINGS
125-146
=LOPJSLZ [V
. => 9
SCHOOL BUS
SCHOOL BUS
147-206
(4 ;YHU ;OVTHZ
AGRICULTURAL
AGRICULTURAL
Application Listings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207-216 4\MÅLY :WLJPÄJPH[PVUZ 217-220
MUFFLER SPECIFICIATIONS
MUFFLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221-227
O.E. CROSS REFERENCE
O.E. CROSS REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228-231
Printed on Recycled paper.
1
TABLE OF CONTENTS
GENERAL INFORMATION
APPLICATION BY ENGINE
/V^ [V Diesel Engine Data 87 (WWSPJH[PVU I` ,UNPUL 5VPZL )HJRWYLZZ\YL +H[H MEDIUM DUTY TRUCKS (10,001 - 26,000 LBS G.V.W. - CLASS III & IV) 7 *OL]YVSL[ .4* Dodge ACCESSORIES 128 129 Elbows 11 Ford *SHTWZ )HUK *SHTWZ = )HUK *SHTWZ Flared Adapters 0/ 5H]PZ[HY SCHOOL BUS 19 (T ;YHU )S\LIPYK *OL]YVSL[ Ford -YLPNO[SPULY Genesis .4* International .HZRL[ -SHUNL 0+ *OHY[Z :PUNSL 7PLJL 0UZLY[Z ;PS[ *HI *VUULJ[VYZ 9LK\JLYZ *VUULJ[VYZ -SL_ ;\IPUN 7YL *\[ -SL_ /VZL -SL_ *VUULJ[VYZ :[YHPNO[ ;\IPUN :[HJR 7PWLZ ;HPS :WV\[Z 9HPU *HWZ :WSP[[LY ¸;¹ (KHW[LY ¸@¹ 7PWL 170 177 179 198 Thomas AGRICULTURAL Application Listing 4\MÅLY :WLJPÄJH[PVUZ 207 MUFFLER SPECIFICATIONS 38 39 Rubber Goods (YJ >LSKLK /LH]` +\[` 4\MÅLYZ ¹ SHYNLY PUSL[ KPH TECH-FIT O.E. CROSS REFERENCE ;LJO -P[ 228 HEAVY DUTY TRUCKS (26,001- 33,000 LBS G.V.W. - Class VII & VIII) +0.0; 5<4),905. :@:;,4 0UZPKL )HJR *V]LY -VYK -YLPNO[SPULY .4* 2LU^VY[O 4HJR 0/ 5H]PZ[HY 7L[LYIPS[ :[LYSPUN >LZ[LYU :[HY 2 "Safe and Sound" — Walker HD Guarantee >L HYL ZV JVUÄKLU[ `V\ ^PSS SPRL `V\Y UL^ WYLTP\T >HSRLY 4LNH -SV^ /LH]` +\[` T\MÅLY ^L ^PSS THRL `V\ [OPZ L_JS\ZP]L [YPHS VMMLY ;Y` H UL^ 4LNH -SV^ T\MÅLY MVY KH`Z 0M `V\ KVU»[ MLLS [OH[ [OL 4LNH -SV^ T\MÅLY TLL[Z `V\Y L_WLJ[H[PVUZ ^L ^PSS YLWSHJL P[ ^P[O HU` JVTWHYHIS` WYPJLK \UP[ VM `V\Y JOVPJL How the offer works: -PYZ[ PM MVY HU` YLHZVU `V\ KVU»[ HNYLL [OH[ [OL 4LNH -SV^ T\MÅLY WLYMVYTZ HZ PUKPJH[LK ZPTWS` JHSS V\Y J\Z[VTLY ZLY]PJL KLWHY[TLU[ H[ @V\ ^PSS IL JVUULJ[LK KPYLJ[S` [V H :LY]PJL 9LWYLZLU[H[P]L ^OV ^PSS YLNPZ[LY `V\Y JSHPT HUK WYV]PKL HWWYVWYPH[L PUZ[Y\J[PVUZ [V [OL YLWSHJL T\MÅLY MYLL VM JOHYNL )L Z\YL [V ZH]L `V\Y ZHSLZ YLJLPW[ [V ]LYPM` `V\Y PUP[PHS W\YJOHZL HUK H JVW` VM [OL PU]VPJL MVY [OL YLWSHJLTLU[ WYVK\J[ `V\ JOVVZL >L HSZV HZR [OH[ `V\ YL[\YU [OL VYPNPUHS 4LNH -SV^ T\MÅLY [V \Z H[ V\Y JVZ[ >L ^PSS WYV]PKL `V\ ^P[O H WYLWHPK TLHUZ [V YL[\YU [OL WYVK\J[ [V \Z ;LUULJV *\Z[VTLY 9LWYLZLU[H[P]L >HSRLY /LH]` +\[` ,_OH\Z[ 6UL 0U[LYUH[PVUHS +YP]L 4VUYVL 40 =HSPK VUS` PU [OL 3 HOW TO USE THIS CATALOG CHEVROLET/GMC W4 Tiltmaster/Forward n Centerline Radius (4003) 1989-86 4 CYL. o ALL MODELS w/4BD1-T (3.9L) TURBO DIESEL (EXC. RYDER PKG.) O.D. I.D. B 2¼ V Band Clamp 33975 361 A q Style ID-OD 35366 N.A. (109 V W.B.) 43367 149,365 p (132.5 “ , 150 “ W.B.) 22577 364 p 30° ELBOWS p 44165 (Exc. 89-88 w/Auto. Trans.) N.A. NOTE: Reuse existing shields and clamps. Length A-B Dia. Style Radius ALZ. 35366 Insr. 41618 3 ¹⁄₂ 0+ 6+ r 41619 0+ 6+ 41620 0+ 6+ 6 p n =LOPJSL THRLZ HUK TVKLSZ HYL JSLHYS` PKLU[PÄLK H[ [OL [VW VM LHJO HWWSPJH[PVU WHNL o :WLJPÄJ TVKLS `LHY LUNPUL ZPaL HUK TVKLS PUMVYTH[PVU HYL SPZ[LK PU OLHKLYZ p 4\MÅLY HUK WPWL WHY[ U\TILYZ HWWLHY KPYLJ[S` ILSV^ [OLPY YLZWLJ[P]L PSS\Z[YH[PVUZ q (JJLZZVY` WHY[ U\TILYZ HWWLHY HIV]L [OL T\MÅLY HUK WPWL PSS\Z[YH[PVUZ -VY JVU]LUPLUJL JSHTW ZPaLZ HYL HSZV ZOV^U r (JJLZZVY` PSS\Z[YH[PVUZ HYL ZOV^U H[ [OL IV[[VT VM LHJO WHNL MVY LHZ` YLMLYLUJL <5(=(03()3, 7(9;: 0U ZVTL HWWSPJH[PVUZ ^P[O SV^ ]LOPJSL YLNPZ[YH[PVUZ VY VSKLY TVKLS JV]LYHNL ZVTL WHY[Z TH` UV[ IL H]HPSHISL ;OVZL WHY[Z HYL PKLU[PÄLK ¸5 ( ¹ UV[ H]HPSHISL 4 ABBREVIATIONS A.I.R. . . . . . . . . . . (PY 0UQLJ[PVU 9LHJ[VY ALT. . . . . . . . . . . . . . . . . . . . . . . Altitude AMC . . . (TLYPJHU 4V[VYZ *VYWVYH[PVU A.T. . . . . . . . . . Automatic Transmission AUTO . . . . . . . . . . . . . . . . . . Automatic AUX. . . . . . . . . . . . . . . . . . . . . . (_PSSHY` A.W.D. . . . . . . . . . . . . . . (SS >OLLS +YP]L B.B.C. . . . . . . . . . )\TWLY [V )HJR *HI BBL . . . . . . . . . . . . . . . . . . . . . . . Barrel BRKT. . . . . . . . . . . . . . . . . . . . )YHJRL[ CALIF. . . . . . . . . . . . . . . . . . . *HSPMVYUPH CARB. . . . . . . . . . . . . . . . . . *HYI\YL[VY cc . . . . . . . . . . . . . . *\IPJ *LU[PTL[LYZ C.C. . . . . . . . . . . . *VTTLYJPHS *OHZZPZ C.F.I. . . . . . . . . . . *LU[YHS -\LS 0UQLJ[PVU C.I.D. . . . . . . . *\IPJ 0UJO +PZWSHJLTLU[ CLMP. . . . . . . . . . . . . . . . . . . . . *SHTW C.O.E. . . . . . . . . . . . . *HI 6]LY ,UNPUL COMM. CH. . . . . *VTTLYJPHS *OHZZPZ CONV. . . . . . . . . . . . . . . . . . . *VU]LY[LY CPE. . . . . . . . . . . . . . . . . . . . . . *V\WL CU. IN. . . . . . . . . . . . . . . . . *\IPJ 0UJO CYL. . . . . . . . . . . . . . . . . . . . . *`SPUKLY DIA. . . . . . . . . . . . . . . . . . . . . Diameter DOHC . . . . . +\HS 6]LYOLHK *HTZOHM[ DR. . . . . . . . . . . . . . . . . . . . . . . . . Door E.F.E. . . . . . . . . . ,HYS` -\LS ,]HWVYH[PVU E.F.I.. . . . . . . . . ,SLJ[YVUPJ -\LS 0UQLJ[PVU E.G.R. . . . . . ,_OH\Z[ .HZ 9LJPYJ\SH[PVU ENG. . . . . . . . . . . . . . . . . . . . . . Engine EXC. . . . . . . . . . . . . . . . . . . . . . ,_JLW[ EXH. . . . . . . . . . . . . . . . . . . . . ,_OH\Z[ FED. . . . . . . . . . . . . . . . . . . . . . Federal F.I. . . . . . . . . . . . . . . . . . . -\LS 0UQLJ[PVU FLNG. . . . . . . . . . . . . . . . . . . . . Flange F.W.D. . . . . . . . . . . . -YVU[ >OLLS +YP]L GMC . . . . .LULYHS 4V[VYZ *VYWVYH[PVU GSKT. . . . . . . . . . . . . . . . . . . . . .HZRL[ G.V.W.R. . Gross Vehicle Weight Rating H.D. . . . . . . . . . . . . . . . . . . /LH]` +\[` HI PERF. . . . . . . . . . /PNO 7LYMVYTHUJL HNGR.. . . . . . . . . . . . . . . . . . . . /HUNLY H.O. . . . . . . . . . . . . . . . . . . /PNO 6\[W\[ H.P. . . . . . . . . . . . . . . . . . /VYZL 7V^LY HYD. . . . . . . . . . . . . . . . . . /`KYHTH[PJ H5D . . . . . . .4 /LH]` +\[` ,TPZZPVUZ I.D.. . . . . . . . . . . . . . . . Inside Diameter INCL.. . . . . . . . . . . . . . . . . . . Including INJ. . . . . . . . . . . . . . . . . . . . . . 0UQLJ[PVU INSL. . . . . . . . . . . . . . . . . . . . . Insulator L.C.F. . . . . . . . . . . . . 3V^ *HI -VY^HYK LIMO. . . . . . . . . . . . . . . . . . Limousine L.H. . . . . . . . . . . . . . . . . . . . . 3LM[ /HUK MAN. . . . . . . . . . . . . . . . . . . . . . Manual M.F.I. . . . . . . . . 4\S[PWVY[ -\LS 0UQLJ[PVU M.H.C.. . . . . . . . . 4V[VY /VTL *OHZZPZ M.T. . . . . . . . . . . . Manual Transmission N.A. . . . . . . . . . . . . . . . . . 5V[ (]HPSHISL N.F. . 5V[ -\YUPZOLK 9L\ZL 6SK -SHUNL NO. . . . . . . . . . . . . . . . . . . . . . Number N.R. . . . . . . . . . . . . . . . . . 5V[ 9LX\PYLK N.R.A. . . . . . . . Noise Restricted Areas O.D. . . . . . . . . . . . . . . 6\[ZPKL +PHTL[LY O.E. . . . . . . . . . . . . 6YPNPUHS ,X\PWTLU[ O.H.V. . . . . . . . . . . . . . 6]LYOLHK =HS]L PASS. . . . . . . . . . . . . . . . . . 7HZZLUNLY PKG. . . . . . . . . . . . . . . . . . . . . 7HJRHNL P.T.O. . . . . . . . . . . . . . . 7V^LY ;HRL 6MM REG. . . . . . . . . . . . . . . . . . . . . . Regular REQ. . . . . . . . . . . . . . . . . . . . 9LX\PYLK R.H. . . . . . . . . . . . . . . . . . . . 9PNO[ /HUK R.W.D. . . . . . . . . . . . . 9LHY >OLLS +YP]L S.C. . . . . . . . . . . . . . . . . :\WLYJOHYNLK S.B.C. . . . . . . . . . . :JOVVS )\Z *OHZZPZ S.D. . . . . . . . . . . . . . . . . . . . :\WLY +\[` SED. . . . . . . . . . . . . . . . . . . . . . . :LKHU SER. . . . . . . . . . . . . . . . . . . . . . . :LYPHS S.M.P.I. . . . . . . . . . . . . . . . . :LX\LU[PHS . . . . . 4\S[PWVPU[ -\LS 0UQLJ[PVU SOHC . . . . :PUNSL 6]LYOLHK *HTZOHM[ SPEC. . . . . . . . . . . . . . . . . . . . . :WLJPHS S.P.I. . . . . . . . . . . :PUNSL 7VPU[ 0UQLJ[PVU S.T. . . . . . . . . . . . . . . . . . :\WLY ;\YIPUL STA. WAG. . . . . . . . . . . :[H[PVU >HNVU STD. . . . . . . . . . . . . . . . . . . . :[HUKHYK STRP.. . . . . . . . . . . . . . . . . . . . . . :[YHW SUB. . . . . . . . . . . . . . . . . . . . :\I\YIHU T.B.I. . . . . . . . . . ;OYV[[SL )VK` 0UQLJ[PVU T.P.I.. . . . . . . . . . . . ;\ULK 7VY[ 0UQLJ[PVU TRANS. . . . . . . . . . . . . . . Transmission TURBO . . . . . . . . . . . . . . Turbocharger w/ . . . . . . . . . . . . . . . . . . . . . . . . . With w/o . . . . . . . . . . . . . . . . . . . . . Without WAG. . . . . . . . . . . . . . . . . . . . . . Wagon W.B.. . . . . . . . . . . . . . . . . . Wheel Base W.D.. . . . . . . . . . . . . . . . . . >OLLS +YP]L ENGINE SIZE CONVERSION CHART C.I.D. C.C. 1000 LITER C.I.D. C.C. LITER C.I.D. C.C. 7638 LITER 61 92 98 1.0 7.6 7.8 8.1 8.2 8.3 8.6 9.0 9.0 9.1 9.3 1606 1721 1836 1983 2000 2196 2213 2606 2786 2803 2967 3212 3278 1.6 1.7 1.8 2.0 2.0 2.2 2.2 2.3 2.6 2.6 2.8 2.8 2.8 3.0 3.2 3.3 3.7 3.8 3.8 3.8 3.9 260 8113 112 121 122 267 292 300 301 302 8261 9031 9096 9310 611 636 638 672 673 707 736 10.0 307 318 170 171 173 181 196 200 212 229 231 232 238 11.0 11.0 11.6 12.0 12.2 13.9 11030 360 368 378 379 12036 12178 6032 6.0 6.2 6.2 6.6 6.6 6.9 7.0 7.0 6212 3688 866 893 903 927 1099 3786 3802 3901 6966 6982 18013 18.0 18.8 For Engines not listed above, use following Conversion Table: TO CONVERT: INTO: MULTIPLY BY: C.I.D. C.I.D. cc LITER cc LITER C.I.D. C.I.D. 16.39 .01639 .06101 61.01 5 TRUCK CLASSIFICATION GUIDE )HZLK VU .YVZZ =LOPJSL >LPNO[ VM ;Y\JR G.V.W.R. Category G.V.W.R. Class Gross Vehicle Weight Range Light 1 SIZ . => 9 Light 2 SIZ . => 9 Medium 3 SIZ . => 9 Medium SIZ . => 9 Medium SIZ . => 9 Medium 6 SIZ . => 9 /LH]` 7 SIZ . => 9 /LH]` 8 SIZ HUK U.S. EPA Noise Regulations For On Road Trucks ;OL ÄYZ[ UH[PVU^PKL YLN\SH[PVU VM [Y\JR UVPZL ^HZ LZ[HISPZOLK ^P[O [OL 5VPZL *VU[YVS (J[ VM 73 :;(; 9LN\SH[PVUZ HWWS` [V [Y\JRZ NYLH[LY [OHU [V[HS [Y\JR UVPZL UV[ Q\Z[ L_OH\Z[ UVPZL ;OL Ä]L THQVY ZV\YJLZ VM UVPZL PU [Y\JRZ HYL! SIZ . => 9 5VPZL YLN\SH[PVUZ HWWS` [V -HU 5VPZL (PY 0U[HRL 4LJOHUPJHS 5VPZL ,UNPUL +YP]L ;YHPU ;PYLZ ,_OH\Z[ Aftermarket Regulations For Total Truck Noise When Measured at 50 Feet Are: ;Y\JRZ TVKLS `LHY HUK UL^LY K)( ;Y\JRZ TVKLS `LHY HUK VSKLY K)( Maintenance Tips to Assist in Reduction of Exhaust Noise: *OLJR ÅL_ [\IPUN YLN\SHYS` 9LWHPY ^VYU VY SLHRPUN [\IPUN 4HRL Z\YL [OL L_OH\Z[ Z`Z[LT PZ WYVWLYS` Z\WWVY[LK ^P[O YLX\PYLK IYHJRL[Z JSHTWZ HUK IYHJLZ *OLJR Z[YHW ZLHS IHUK JSHTWZ [V LUZ\YL WYVWLYS` [PNO[LULK [V H]VPK SLHRZ *VUZPKLY HJV\Z[PJ JVTWV\UK ^OLU YLWHPYPUN 6+ 0+ JVUULJ[PVUZ 6 NOISE REDUCTION TIPS 4HRL Z\YL `V\Y T\MÅLY PZ YLJVTTLUKLK I` [OL T\MÅLY THU\MHJ[\YLY MVY [OL LUNPUL P[ PZ PUZ[HSSLK VU ;V TLL[ TVZ[ UL^ UVPZL SH^Z [OL ¸\UP]LYZHS¹ T\MÅLY T\Z[ IL YLWSHJLK I` H T\MÅLY KLZPNULK ZWLJPÄJHSS` MVY [OL LUNPUL HZ ZOV^U VU WHNLZ ;HPS WPWLZ VU OVYPaVU[HS L_OH\Z[ Z`Z[LTZ ZOV\SK IL [PWWLK [V^HYK [OL JLU[LY VM [OL ]LOPJSL [V H]VPK UVPZL YLÅLJ[PVU VMM [OL YVHK 0M `V\ OH]L J\Y]LK Z[HJRZ YLWSHJL [OLT ^P[O Z[YHPNO[ Z[HJRZ 5VPZL JVTPUN MYVT H WPWL V\[SL[ PZ KPYLJ[PVUHS HUK Z[YHPNO[ Z[HJRZ ^PSS [OYV^ [OL UVPZL \W UV[ [V [OL ZPKL 9HPU JHWZ HUK ¢ J\[ Z[HJRZ KV UV[ HWWYLJPHIS` HMMLJ[ UVPZL SL]LSZ ;OL SLUN[O VM Z[HJR PUZ[HSSLK VU [OL T\MÅLY JHU IL JYP[PJHS 0M HU PYYP[H[PUN ¸YHW¹ PZ OLHYK H[ JLY[HPU LUNPUL ZWLLKZ [Y` Z[HJRZ ^P[O KPMMLYLU[ SLUN[OZ (U L_OH\Z[ Z`Z[LT ^P[O WPWPUN L_JLLKPUN MLL[ PU SLUN[O [OL T\MÅLY PZ Z\NNLZ[LK [V IL PUZ[HSSLK ^OLYL [OL L_OH\Z[ WPWL [V [OL T\MÅLY PZ LP[OLY VUL OHSM VY MV\Y [PTLZ [OL SLUN[O VM the tail pipe. ( YLZVUH[VY JHU IL \ZLK PU SPUL ^P[O [OL YLJVTTLUKLK T\MÅLY MVY HKKP[PVUHS UVPZL reduction. 0M `V\ OH]L PUJYLHZLK [OL ZPaL VM [OL L_OH\Z[ WPWPUN VY THKL H K\HS V\[ VM H ZPUNSL Z`Z[LT JOLJR YLJVTTLUKH[PVUZ MVY WPWPUN ZPaL 6]LY ZPaLK Z`Z[LTZ HYL L_JLZZP]LS` UVPZ` /VSLZ VY WVVYS` JSHTWLK JVUULJ[PVUZ VU L_OH\Z[ WPWPUN HYL HSZV UVPZ` ;OL ]LOPJSL VWLYH[VY [V H JLY[HPU L_[LU[ JHU JVU[YVS OPZ ]LOPJSL UVPZL ;OL NYLH[LY [OL LUNPUL SVHK [OL SV\KLY [OL UVPZL *LY[HPU LUNPUL ZWLLKZ TH` IL TVYL UVPZ` [OHU V[OLYZ /PNO ]LOPJSL ZWLLK JH\ZLZ TVYL [PYL UVPZL 6WLYH[PUN HU LUNPUL IYHRL ^OLU P[xZ UV[ ULLKLK TH` JH\ZL L_[YH UVPZL 0M [OL HIV]L TLU[PVULK [LJOUPX\LZ KV UV[ ZVS]L `V\Y WYVISLT JVU[HJ[ >HSRLY MVY ZWLJPÄJ YLJVTTLUKH[PVUZ 3PZ[LK VU WHNLZ HYL T\MÅLYZ MVY HSS [OL WVW\SHY VU OPNO^H` KPLZLS LUNPULZ Welding Aluminized Steel OXYACETYLENE WELDING Filler Metal: 1. >LSKPUN ,X\PWTLU[! 7YVJLK\YL! *SLHU [OL WHY[Z [V IL ^LSKLK [OVYV\NOS` 0UJSPUL [OL [VYJO H[ H ¢ HUNSL H^H` MYVT [OL KPYLJ[PVU VM [YH]LS 2. GAS METAL-ARC (MIG). *HYIVU KPV_PKL ZOPLSKPUN NHZ PZ \ZLK ^P[O ( (PYJV >PYL 3. 7 MODEL IDENTIFICATION FORD MEDIUM DUTY Series Type Cataloged Under B :JOVVS )\Z :JOVVS )\Z *H[HSVN * ;PS[ *HI :LYPLZ 1000, 1100 *; ;PS[ *HI ;HUKLT :LYPLZ F, N *VU]LU[PVUHS :LYPLZ 1000, 1100 L /P ;PS[ *HI :LYPLZ LN :OVY[ ;PS[ *HI :LYPLZ 7 -VY^HYK *VU[YVS 7HYJLS +LSP]LY` :LYPLZ Model 84 Cowl Model 81 Cowl FREIGHTLINER HEAVY DUTY Series Type Cataloged Under -3* -3+ *VTTLYJPHS ;Y\JR -3* -3+ HINO MEDIUM DUTY Series Type Cataloged Under FA, FB 4LKP\T +\[` ;Y\JR FA, FB IH/NAVISTAR MEDIUM DUTY Series Type Cataloged Under 7PJR\W ;YH]LSHSS 7PJR\W ;LYYH ;YH]LSLY ;YH]LSHSS 1200, 1300 -SLLZ[HY 3VHKZ[HY : *VU]LU[PVUHS :JOVVS )\Z -SLL[Z[HY *HYNVZ[HY 3VHKZ[HY :LYPLZ : :JOVVS )\Z *HYNVZ[HY ;PS[ *HI -SLL[Z[HY *HYNVZ[HY 3VHKZ[HY :LYPLZ : Metro :[LW =HU 4L[YV :LYPLZ IH/NAVISTAR HEAVY DUTY Series Type Cataloged Under 7100, 8000, 8100, 8200, 9300, 9600, 9700 *VTTLYJPHS ;Y\JR 7100, 8000, 8100, 8200, 9300, 9600, 9700 8 MODEL IDENTIFICATION ISUZU MEDIUM DUTY Series Type Cataloged Under 579 *VU]LU[PVUHS 0Z\a\ KENWORTH HEAVY DUTY Series Type Cataloged Under * ) 2 , ; ) ; ; ; ( ; ; ) ; ; W9B, W9L, W900, W900L *VTTLYJPHS ;Y\JR * ) 2 , ; ) ; ; ; ( ; ; ) 600, T800, W9B, W9L, W900, W900L MACK Series Type Cataloged Under Model 200, Midliner 4LKP\T +\[` ;Y\JR 4HJR MERCEDES BENZ Series Type Cataloged Under 1013, 1113, 1116, 1316, 4LKP\T +\[` ;Y\JR 4LYJLKLZ )LUa MITSUBISHI MEDIUM DUTY Series Type Cataloged Under - -2 -2 -4 4LKP\T +\[` ;Y\JR -/ -2 -2 -4 9 HEAVY TRUCKS 26,001 G.V.W.R. and up :WLJPM`PUN [OL T\MÅLY MVY H JSHZZ VY ]LOPJSL PZ IHZLK VU [OL LUNPUL THRL HUK TVKLS PUZ[LHK VM [OL [Y\JR THRL HUK TVKLS ;OL YLZ[ VM [OL L_OH\Z[ Z`Z[LT PZ HZZLTISLK SPRL WS\TIPUN \ZPUN LSIV^Z ÅL_ [\IPUN JVUULJ[VYZ HUK HJJLZ ZVYPLZ MYVT WVPU[ ¸(¹ [V ¸)¹ ;OL T\MÅLYZ ZOV\SK IL TV\U[LK ÄYZ[ HUK [OL YLTHPUKLY VM [OL Z`Z[LT ZOV\SK IL YV\[LK IHJR [V [OL THUPMVSK VY [\YIVJOHYNLY HEAVY DUTY EXHAUST SYSEM CHECKLIST DIESEL ENGINE EXHAUST DESIGN 1. Checklist ! 2. Noise & Backpressure listings ! 6UJL `V\ OH]L KL[LYTPULK `V\Y J\Z[VTLYxZ LUNPUL THRL HUK TVKLS KL[HPS [\YU [V [OL ¸5VPZL )HJRWYLZZ\YL ” WHNLZ ,UNPUL THRLYZ HYL SPZ[LK HSWOHIL[PJHSS` UH[\YHSS` HZWPYH[LK ILMVYL [\YIV JOHYNLK -PUK [OL ¸Z[`SL ” drawing that matches `V\Y Z`Z[LT ZL[ \W [OLU SVJH[L [OL LUNPUL TVKLS HUK TH[JO \W [OL ZPaL VM T\MÅLY PUSL[ HUK THUPMVSK VY [\YIV WPWL 0M `V\ Z[PSS ÄUK H JOVPJL VM U\TILYZ `V\Y J\Z[VTLY JHU JOVVZL [OL UVPZL SL]LS HUK IHJRWYLZZ\YL YH[PUN [OH[ best meets his needs. Remember the lower [OL +) ¸( ” YH[PUN [OL X\PL[LY [OL T\MÅLY ;OL SV^LY [OL T\MÅLY IHJR WYLZZ\YL [OL TVYL OVYZLWV^LY HUK M\LS LJVUVT` NOISE & BACKPRESSURE Application Muffler Shell Diam. (Inches) DBA DBA Muffler Splitter Mega @ Flow 50 ft. Inlet/Outlet (Inches) “T” B.P. @ Style Engine C.I.D. Style Adapter g Muffler # # Muffler 50 ft. B.P. CATERPILLAR - naturally aspirated diesel 1140 636 4 4 9 9 1 1 1 3 22965 74 0.6 1145 1150 1160 3208 4 4 4 4 4 4 5 5 22965 74 0.6 22936 76 1.2 22969 74 0.6 22916 70 1.6 10 ⁰⁰⁰ 10 ⁰⁰⁰ 10 ⁰⁰⁰ 68 1.6 22835 c 10 22915 75 2.3 VerticalV-Engine 3208 636 4 4 9 9 1 1 1 22965 72 0.8 4 4 4 4 22965 72 0.8 22936 74 1.4 22969 72 0.8 22916 68 1.8 10 ⁰⁰⁰ Verticalwith WyeConnector V-Engine 10 ACCESSORIES 90° ELBOWS B B O.D. O.D. ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 Centerline Radius Centerline Radius A A O.D. I.D. Style OD-OD Style ID-OD Centerline Length A-B Centerline Length A-B Stain- less Dia. Rad. ALZ Chrome Dia. Rad. ALZ. Chrome 4 ¹⁄₂ 41631+ ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò 2 41231 41000 41230 41001 41154 ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò 1 ¹⁄₂ 1 ³⁄₄ 1 ⁷⁄₈ 6 ³⁄₈ ³⁄₈ 6 ³⁄₈ ³⁄₈ 6 ³⁄₈ ³⁄₈ 6 ³⁄₈ ³⁄₈ 7 ⁷⁄₈ ³⁄₈ ò ò ò ò ò 5 5 5 3 3 3 6 8 7 8 4 5 6 4 4 5 4 6 5 5 6 6 4 5 6 8 8 8 5 6 6 6 6 41762 2 ¹⁄₄ 2 ¹⁄₂ 2 ³⁄₄ 41432+ 41433+ 41221+ 41685+ 41536+ 41434+ 42344+ 41222+ 41537+ 41637+ 42288+ 41223+ 41256+ 51039+ 41778+ 41474+ 51059+ 52138+ 52413+ 42936+ 51060+ 52119+ 42407+ 53603+ 41638+ 41473+ 43698+ 44112+ 41224+ 42253+ 52375+ 41435 42857 2 3 41558+ ò 41098+ ò ¹⁄₂ 2 ¹⁄₄ 3 ¹⁄₂ 3 ¹⁄₂ 3 ¹⁄₂ 3 ¹⁄₂ ¹⁄₂ 41002 41441 41099 ò ò ò 6 ¹⁄₄ ¹⁄₄ 2 ¹⁄₂ APPLICATION BY ENGINE 3 ¹⁄₂ 6 ¹⁄₂ ¹⁄₂ 6 ³⁄₈ ³⁄₈ 2 ³⁄₄ 41442+ ò 41365+ ò 41535+ ò 41534+ ò 42759+ ò 42445+ ò 41633+ ò 41366+ ò 42185+ ò 41630+ ò 41768 ò 41367+ ò 41472 29109 52415+ ò 42937+ ò 44449+ ò 43168+ ò 42356+ ò 6 29103+ 7 ¹⁄₂ ¹⁄₂ DUTY TRUCK GVW 3-6 MEDIUM 3 8 6 8 ¹⁄₄ ¹⁄₂ 6 ¹⁄₂ ¹⁄₂ 3 ¹⁄₂ 10 ¹⁄₄ ¹⁄₄ SCHOOL BUS 3 ¹⁄₂ 7 29127 ¹⁄₂ 42085 ò 41378+ 29146+ ò ò 8 ¹⁄₂ 8 6 AGRICULTURAL MUFFLER SPECS 22 ¹⁄₂ 5 ¹⁄₂ 5 ¹⁄₂ 7 ¹⁄₂ ¹⁄₂ 53094+ 29211+ 52059 8 8 6 8 6 6 ò 29252+ 8 ¹⁄₄ ¹⁄₂ 42081 ò ò 8 ¹³⁄₃₂ ⁵⁄₈ 41538+ 8 ¹⁄₂ ¹⁄₂ 52429+ 29257+ 8 ¹⁄₂ ¹⁄₂ 5 ¹⁄₂ 5 ¹⁄₂ 5 ¹⁄₂ 42186 ò ò ò 8 ³⁄₄ ¹⁄₄ 41769 ò 8 ¹⁄₂ ¹⁄₂ 9 ¹⁄₂ ¹⁄₂ 51056+ 42763+ 29108+ ò ò 29212+ ò ¹⁄₂ 53095 ¹⁄₂ 8 6 6 6 6 41832+ 42147+ 29151+ 9 ¹⁄₂ ¹⁄₂ O.E. CROSS REFERENCE ò 43613 ò ò 11 ¹⁄₂ ³⁄₄ ¹⁄₂ ò 29254+ 10 ¹⁄₂ ¹⁄₂ 41532+ 29210+ ò ò 29152+ ò 6 8 51057+ 42125+ 41436+ 42274+ 42939+ 43699+ 42940+ 41583+ 41559+ 41560+ 42562+ ò ò ò ò ò ò ò ò ò ò ò ò 5 ¹⁄₂ 42272+ ò ò 6 ¹⁄₂ 5 ¹⁄₂ 42858+ 29147+ ò 8 8 8 29121+ 43348+ ò 42938+ ò 43438+ ò ò ò ò ò ò ò 16 ¹⁄₂ ¹⁄₂ 10 10 10 10 17 ¹⁄₂ ¹⁄₂ 8 6 ¹⁄₂ 6 ¹⁄₂ ¹⁄₂ 52058 ò 10 10 10 10 10 10 6 42944+ ò 44569+ ò 6 11 ALZ (S\TPUPaLK + Mandrel Bent ^ 4V\U[PUN :[\K ACCESSORIES 45° ELBOWS Style ID-OD Bend Angle Length A-B ALZ. Part No. Chrome Part No. Diameter Style Radius 41733 41734 41735 41187 41188 41189 41439 ò ò ò ò ò ò ò ò ò ò ò 1 ¹⁄₂ 1 ³⁄₄ 1 ⁷⁄₈ 2 ¹⁄₄ 2 ¹⁄₂ 2 ³⁄₄ 2 Style 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ ¹⁄₂ O.D. 42760+ 42761+ 41639+ 41686+ 3 6 7 3 ¹⁄₂ Centerline Radius 6 B I.D. ò 29113+ 0+ 6+ 9 ¹⁄₄ ¹⁄₄ 0+ 6+ 9 ⁵⁄₁₆ ⁵⁄₁₆ A 42758+ ò 8 6 42246+ 29143+ 41640+ 42355+ ò ò ¹⁄₂ 8 41477+ 29220+ 10 42855+ ò 8 42453+ 29200+ 10 53042+ 42053+ ò ò 8 6 10 Style OD-OD Bend Angle Length A-B ALZ. Part No. Chrome Part No. Diameter Radius 41438+ ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò 2 ¹⁄₂ 2 ³⁄₄ 41440 41641+ 41428+ 41429+ 41632+ 41430+ 41475+ 42247+ 52406+ 41612+ 41431+ 41476+ 42249+ 52134+ 52406+ 3 6 7 6 8 6 6 3 3 ¹⁄₂ O.D. Centerline Radius A O.D. B ¹⁄₂ 8 10 8 10 6 6 ALZ (S\TPUPaLK + Mandrel Bent 12 ACCESSORIES MISCELLEANEOUS ELBOWS ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 Style ID-OD Bend Angle Length A-B ALZ. Part No. Chrome Part No. Diameter Style Radius 41813 41814 41815 41816 41817 ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò ò 1 ¹⁄₂ 1 ³⁄₄ 1 ⁷⁄₈ 20 20 20 20 20 20 30 60 30 30 60 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 0+ 6+ 2 2 ¹⁄₄ 2 ¹⁄₂ 41437+ 41618+ 41626+ 41619+ 51049+ 41627+ 52393+ 41620+ 51050+ 41833+ 51046+ 51037+ 41628+ 42252+ 3 ¹⁄₂ Centerline Radius O.D. 6 I.D. APPLICATION BY ENGINE B 6 6 6 6 6 6 6 8 8 A Style ID-OD 30 30 ¹⁄₂ DUTY TRUCK GVW 3-6 MEDIUM 60 60 70 0+ 6+ 7 ¹⁄₂ SCHOOL BUS ò 29253+ 0+ 6+ ¹⁄₂ Style OD-OD AGRICULTURAL MUFFLER SPECS Bend Angle Length A-B ALZ. Part No. Chrome Part No. Diameter Style Radius 41614 ò ò ò ò ò ò ò ò ò ò ò ò 30 60 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 6+ 3 ¹⁄₂ 41622+ 41204+ 41615+ 41623+ 53199+ 52391+ 52392+ 52414+ 41217+ 53594+ 41616+ 8 30 60 80 80 80 92 6+ 6+ 7 ¹⁄₂ Centerline Radius O.D. O.E. CROSS REFERENCE 6 6 8 8 6 8 6 8 O.D. B A Style OD-OD 28 30 ò 29261+ 41624+ ò 60 67 42856+ 29209+ 6+ 6+ 7 ¹⁄₂ ALZ (S\TPUPaLK + Mandrel Bent 13 ACCESSORIES CLAMPS HEAVY DUTY CLAMP w/WELDED SADDLE ³⁄₈ " U-Bolt HEAVY DUTY CLAMP ³⁄₈ " U-Bolt STANDARD DUTY CLAMP ⁵⁄₁₆ " U-Bolt Indiv. Pkg. (50) Bulk Pkg. (50) Indiv. Pkg. (50) Bulk Pkg. (50) Indiv. Pkg. (50) Size Size Size 36509 33112 1 ¹⁄₂ 36248 2 ¹⁄₂ 35322 35599 h 1 ¹⁄₈ 36510 — 1 ⁵⁄₈ 35772, 36249 35323 — 1 ¹⁄₄ 3 35343 33134 1 ³⁄₄ 35324 — 1 ³⁄₈ 35760 3 ¹⁄₄ 35344 33178 1 ⁷⁄₈ 35325 34112 1 ¹⁄₂ 35773, 36482 35774 35335 33200 2 3 ¹⁄₂ 35405 34158 1 ⁵⁄₈ 35364 33218 2 ¹⁄₈ 35406 34134 1 ³⁄₄ 35336 33214 2 ¹⁄₄ 35407 34178 1 ⁷⁄₈ 35758 35757 ⁷⁄₁₆ 35337, 35354 33212 2 ¹⁄₂ 35408 34200 2 35334 34218 2 ¹⁄₈ 35793 — 2 ³⁄₄ 35795 6 35794 33300 3 35413 34214 2 ¹⁄₄ 35753 — 3 ¹⁄₂ 35414 34212 2 ¹⁄₂ 35752 33304 h 35424 — ¹⁄₂ 35775 33305 h GUILLOTINE CLAMP ³⁄₈ " U-Bolt FLAT STRAP -BOLT CLAMP ³⁄₈ " U-Bolt Non-Chrome Indiv. Pkg. (50) Chrome Indiv. Pkg. Size Non-Chrome Indiv. Pkg. Chrome Indiv. Pkg. 2 36145 — Size 2 ¹⁄₂ 35304 — 3 35624 35444 d 2 ³⁄₄ 36147 — 3 ¹⁄₂ 35696 d 35694 d 3 35786 — 35776 35799 d 3 ¹⁄₄ 35445 — 35777 35800 d 3 ¹⁄₂ 35787 — 35446 — ¹⁄₂ 35788 35456 6 35693 d 35692 d 35410 — ⁷⁄₁₆ — 35373 d ¹⁄₂ 35789 d 35457 d — 35447 d ¹⁄₂ 6 35409 35497 d APUJ 7SH[LK 3VUNLY < )VS[ 14 d 6YKLY PU 8[` VM h 6YKLY PU 8[` VM ACCESSORIES CLAMPS ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 HEAVY DUTY STAINLESS STEEL U-CLAMPS Size w/Slotted U-Bolt Holes 11 Gauge Saddle ³⁄₈ " U-Bolt T-304 Stainless Steel 11 Gauge Saddle ³⁄₈ " U-Bolt 1 ¹⁄₂ 32112 e ò 1 ³⁄₄ 32134 e 32215 d 1 ⁷⁄₈ 32178 e ò Heavy Duty Slotted 2 32200 e 32216 d Stainless Steel U-Clamps 2 ¹⁄₄ 32214 e 32217 d 2 ¹⁄₂ 32212 e 32218 d 3 32300 e 32219 d e 6YKLY PU 8[` VM d 6YKLY PU 8[` VM APPLICATION BY ENGINE DUTY TRUCK GVW 3-6 MEDIUM Narrow Band Clamp Aluminized Steel Part No. 430 Bright Stainless Steel Part No. Size 36433 36437 2 ¹⁄₄ SCHOOL BUS 36434 36438 2 ¹⁄₂ 36460 36461 2 ³⁄₄ 36435 36439 3 36436 36440 3 ¹⁄₂ 36441 35227 d AGRICULTURAL MUFFLER SPECS 36442 35228 d d 6YKLY PU 8[` VM Heavy Duty ¹⁄₄ >PYL 9PUN *SHTW APUJ 7SH[LK O.E. CROSS REFERENCE Size Range Part No. 35723 2 ⁵⁄₁₆ to to 2 ¹⁄₂ 35510 2 ⁹⁄₁₆ to to 2 ³⁄₄ 15 ACCESSORIES BAND CLAMPS )\[[ 1VPU[ *VUULJ[Z 6+ [V 6+ VY 0+ [V 0+ 7PWLZ 3HW 1VPU[ *VUULJ[Z 6+ [V 0+ 7PWLZ Walker MEGA Clamps Aluminized Stainless Walker MEGA Clamps Aluminized Stainless ECONOMY FLAT BAND CLAMPS Size Aluminized Stainless 3 ò 35934 d 3 ¹⁄₂ 35291 d 35936 d 35292 d 35937 d 35293 d 35938 d 6 ò 35939 d Size Size 2 33978 d 33979 d 36148 d 36149 d 33310 d 33311 d 33312 d 33228 d 33229 d 33240 d 33241 d 33278 d 33279 d 33280 d 33281 d 33282 d 33283 d 2 33974 d 33975 d 33976 d 33977 d 33284 d 33285 d 33286 d 33230 d 33231 d 33226 d 33227 d 33272 d 33273 d 33274 d 2 ¹⁄₄ 2 ¹⁄₄ 2 ¹⁄₂ 2 ³⁄₄ 2 ¹⁄₂ 2 ³⁄₄ 3 3 3 ¹⁄₂ 3 ¹⁄₂ 33319 dq 33260 dq ò ¹⁄₂ 33287 d 33288 d 33275 d 33276 d ¹⁄₂ 33314 d 33315 d 6 33321 dq 33262 dq 6 33289 d 33277 d o PREMIUM FLAT BAND CLAMP TORCTITE PREFORMED CLAMPS Stainless Aluminized Lap Joint Stainless Lap Joint Size Size 35620 d 35621 d 35979 d 35622 d 35978 d 35415 d 35977 d 35416 d 35976 d 35423 d 35975 d 35980 d 2 2 ¹⁄₂ ò 33220 d 33222 d 2 ¹⁄₄ 3 33967 d 2 ¹⁄₂ 2 ³⁄₄ 3 ¹⁄₄ 3 ¹⁄₂ 3 ³⁄₄ ò ò 33968 d 33223 d 3 ò ò 3 ¹⁄₄ 33969 d 33980 o 33970 d 33224 d 33981 o 33225 d 33983 o 3 ¹⁄₂ 3 ³⁄₄ ò ò ¹⁄₂ 6 33271 o >P[O -PILYNSHZZ .HZRL[ ;VYJ[P[L PZ H YLNPZ[LYLK [YHKLTHYR VM ;VYJH (\I\YU /PSSZ 40 6 16 6YKLY PU 8[` VM d 6YKLY PU 8[` VM q 7HJRHNLK )\SR ACCESSORIES V BAND CLAMPS Cross-Section ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 C A B Manufacturer Part Tube A B C Application 3.13 3.96 0.21 -P[Z 6,4 4\MÅLYZ 0.21 -P[Z -SHYLK *VUULJ[VYZ 0.21 -P[Z -SHYLK *VUULJ[VYZ 3.00 3.00 3.96 0.21 9LWSHJLZ 3.96 0.21 3- ;, Airesearch 0.21 ; ;/ ( 2.92 2.92 3.20 0.26 9LWSHJLZ )S\LIPYK 3.20 0.26 )S\LIPYK ;* :JOVVS )\Z ^ 3 9LWSHJLZ )S\LIPYK )S\LIPYK (SS (TLYPJHU ^ *H[ ;\YIV 0.21 Replaces Bluebird #0997791 0.21 )S\LIPYK :JOVVS )\Z ^ 3; Bluebird APPLICATION BY ENGINE 3.63 3208T 0.21 3208T 3208T 3176T 3176T *H[LYWPSSHY DUTY TRUCK GVW 3-6 MEDIUM ) 2.92 3.32 3.69 3.20 0.26 ); 3 );( 3 3.00 3.88 = = = =; =; 4HUPMVSK SCHOOL BUS 0.21 =; *\TTPUZ L10 L10 5 5; 5;* =; 3.00 3.26 3.82 3.82 0.21 = = 0.26 3.00 0.21 AGRICULTURAL MUFFLER SPECS = = 0.16 8.2LT 0.21 Detroit Diesel ; 5 ; = 0.29 5 0.26 = ; = = ; = = ; = ; 0.21 = ; :LYPLZ ; 36213 36210 0.29 = ; ,UK H^H` MYVT ;\YIV 3.26 2.92 2.92 3.82 3.90 -VYK , /A ( ) 3.20 0.26 ) ^ 3; 3.20 0.26 9LWSHJLZ -VYK - /A ( ( 0.26 -VYK , /A ( ) 3.00 :WLJ 3.62 0.29 9LWSHJLZ -VYK - /A * ( , /A ( ) 3.00 :WLJ 3.62 0.29 4LK ;Y\JR )\Z ^ NHZ 3.00 3.26 3.82 0.21 (SS 4VKLSZ ^ ++ = = 3.00 3.26 3.82 0.21 (SS 4VKLSZ ^ *\TTPUZ = = 3.00 3.26 3.88 -VYK + /; +( 3.00 3.26 3.88 -VYK 4LK ;Y\JR )\Z ^ NHZ 3.00 8.2L NA 3.63 9LWSHJLZ -VYK , /A ( ( 3.63 ) :JOVVS I\Z *- ^ 3; 3.63 9LWSHJLZ -VYK , /A ( , 3.69 *- - ^ 3; 3.69 9LWSHJLZ -VYK , /A ( * 0.16 9LWSHJLZ -VYK , /A ( * 0.21 (SS 4VKLSZ ^ ++ ; 5 ; = O.E. CROSS REFERENCE Ford 17 ACCESSORIES V BAND CLAMPS (Cont.) Manufacturer Part Tube A B C Application -3+ 4VKLSZ ^ ++ :LYPLZ *(; -3+ 4VKLSZ ^ *\TTPUZ 5;* =; KPLZLS 9LWSHJLZ -YLPNO[SPULY Freightliner 3.82 0.26 3.00 3.00 .4 4LK ;Y\JR )\Z ^ 3 5( Replaces GM #2069773 ;VWRPJR 2VKPHR ^ 3 9LWSHJLZ .4 0.21 (SS 4VKLSZ ^ ++ ; 5 ; = 0.21 (SS 4VKLSZ ^ ++ = = *(; ; 0.21 (SS 4VKLSZ ^ *\TTPUZ =; 0.16 9LWSHJLZ 4HJR 9< 0.16 +4 49 4VKLSZ 0.21 (SS 4VKLSZ ^ ++ ; 5 ; = 9LWSHJLZ 4HJR 4, GM 4HJR 3.00 3.26 3.28 3.69 3.69 3.69 3.82 0.21 9LWSHJLZ 5H]PZ[HY 9 36212 3.00 0.21 9LWSHJLZ 5H]PZ[HY * :LYPLZ : ;Y\JR )\Z ^ +; 9LWSHJLZ 5H]PZ[HY 9 9LWSHJLZ 0U[LYUH[PVUHS * 0.21 9LWSHJLZ 5H]PZ[HY * 0.21 :LYPLZ : ;Y\JR )\Z ^ +; S 3.86 0.19 0U[xS )\Z :LYPLZ ^ ; , 0.21 9LWSHJLZ 5H]PZ[HY 9 0.21 (SS 4VKLSZ ^ ++ = = *(; ; 0.21 (SS 4VKLSZ ^ *\TTPUZ =; 9LWSHJLZ 5H]PZ[HY 9 3 +; +;( +; +;( 0.29 9LWSHJLZ 5H]PZ[HY 9 0.29 (SS 4VKLSZ ^ 5 0.26 :LYPLZ ^ ++ = = 0U[LYUH[PVUHS 5H]PZ[HY 0.26 9LWSHJLZ 5H]PZ[HY 0.26 9LWSHJLZ 5H]PZ[HY * :LYPLZ ^ +L[YVP[ ; :LYPLZ *H[ 9LWSHJLZ 5H]PZ[HY * 9LWSHJLZ 5H]PZ[HY * 7L[LYIPS[ 0.21 7L[LYIPS[ 3.63 3.63 :HM [ SPULY 4VKLSZ ^ ; 9LWSHJLZ ;OVTHZ Thomas ;OVTHZ :JOVVS )\Z ^ ; 9LWSHJLZ ;OVTHZ 18 ACCESSORIES FLARED ADAPTERS ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 Part No. A Dia B Dia C Dia D Dia Flare Angle V-Band No. Application 41960 6+ 6+ 6.00 6+ *\TTPUZ 35110 6+ 6+ 6+ 5H]PZ[HY +L[YVP[ +PLZLS = ; = = ; = ; = ; -VYK +L[YVP[ +PLZLS = = *\TTPUZ = = 35747 6+ 6+ 6+ 41645 6+ 3.00 ID 3.00 3.00 ID APPLICATION BY ENGINE 41647 6+ 6+ 0+ +L[YVP[ +PLZLS = 41648 6+ 6+ 3.00 6+ +L[YVP[ +PLZLS = 41651 6+ 6+ 0+ +L[YVP[ +PLZLS 5 *\TTPUZ =; 20 41652 6+ 6+ 3.00 6+ +L[YVP[ +PLZLS 5 ; 4HJR DUTY TRUCK GVW 3-6 MEDIUM 41655 6+ 6+ 3.00 6+ *(; *\TTPUZ 5H]PZ[HY 41662 6+ 3.00 ID 3.00 ID .4* ;Y\JR )\Z 5 +L[YVP[ +PLZLS = ; = ; = ; = ; 41688 6+ 6+ 6+ SCHOOL BUS 41689 6+ 6+ 6+ ; ;\YIVJOHYNLY 41696 6+ 6+ 6+ 5H]PZ[HY 51048 6+ 6+ 6+ 2LU^VY[O ;\YIV ^ ,.; -P[[PUN 41646 6+ 6+ 3.00 ID +L[YVP[ +PLZLS = 41650 6+ 6+ 0+ +L[YVP[ +PLZLS = AGRICULTURAL MUFFLER SPECS 41860 6+ 6+ 6+ +L[YVP[ +PLZLS = 41864 6+ 6+ 0+ 22 +L[YVP[ +PLZLS = 41865 6+ 6+ 6+ *(; ; 41872 6+ 6+ 0+ +L[YVP[ +PLZLS = 41875 6+ 0+ 6+ 41649 6+ 6+ 3.00 6+ Detroit Diesel 41653 6+ 6+ 6+ *\TTPUZ 41654 6+ 6+ 6+ *\TTPUZ O.E. CROSS REFERENCE 41656 6+ 6+ 0+ 41657 6+ 6+ 0+ 41658 6+ 6+ 0+ 41659 6+ 6+ 6+ 41862 6+ 6+ 6+ +L[YVP[ +PLZLS = 41863 6+ 6+ 0+ 19 ACCESSORIES GASKET IDENTIFICATION CHARTS B B B A A A Figure 1 Figure 3 Figure 2 Gasket No. A B Gasket No. A B Gasket No. A B 31417 1 2 ¹⁄₃₂ ¹⁹⁄₃₂ 31400 c 31405 c 31508 1 31394 2 ¹⁄₄ 2 ¹⁄₂ 2 ¹⁄₈ Z ⁷⁄₃₂ 2 ³⁄₈ ⁹⁄₁₆ :PU[LYLK 0YVU 4H[LYPHS 2 ⁹⁄₁₆ ¹⁄₂ 31821 2 ³⁄₄ ⁵⁄₈ c :OPWWLK PU SV[Z VM :[K *HY[VU :PU[LYLK 0YVU 4H[LYPHS FLANGE IDENTIFICATION CHARTS B A A B Figure 2 Figure 1 Flange No. A B Flange No. A B Flange No. A B 31803 31850 31875 31883 2 ¹⁄₈ 2 ³⁄₈ 2 ⁷⁄₁₆ 2 ³⁄₄ 31891 31923 31952 2 ¹⁄₈ 2 ⁵⁄₈ 31887 2 ¹⁹⁄₃₂ 3 ³⁄₄ 3 2 ¹¹⁄₁₆ 3 3 ¹¹⁄₁₆ 2 ⁵⁄₈ 3 ¹⁄₄ 2 ⁵⁄₈ 3 ¹⁄₁₆ SINGLE PIECE INSERTS 2.54" 3.07" .94" .50" 1.50" 1.50" 2.036" O.D. 1.88" O.D. 35490 *OL]YVSL[ .4* 4LKP\T ;Y\JR )\Z ^ LUNPUL 35597 *OL]YVSL[ .4* 4LKP\T ;Y\JR )\Z ^ LUNPUL ALUMINIZED TILT CAB CONNECTORS Part No. A B C D Part No. A B 41479 ³⁄₄ 6+ 6+ 2 ¹⁄₂ 7 41480 0+ ¹⁄₂ 41539 6 ³⁄₄ 6+ 6+ 3 ¹⁄₂ 7 ³⁄₄ 41540 0+ ¹⁄₄ 20 ACCESSORIES CONNECTORS ò REDUCERS I.D. - I.D. CONNECTOR I.D. - O.D. CONNECTOR ACCESSORIES TECH-FIT HEAVY DUTY TRUCK GVW 7-8 *VUULJ[Z 6 + 0 + WPWLZ HUK VY [\IPUN VM [OL ZHTL ZPaL *VUULJ[Z 6 + WPWLZ HUK VY [\IPUN VM [OL ZHTL ZPaL Part No. I.D. - O.D. Lgth. 41810 41920 41882 41931 41759 41944 41902 41947 41954 41956 41965 41966 42596 41811 41970 41976 42606 41978 41983 42127 41896 42891 42531 41780 41897 42126 42530 41889 1 ¹⁄₂ ¹⁄₂ 1 ¹⁄₂ ¹⁄₂ 1 ³⁄₄ ³⁄₄ 1 ³⁄₄ ³⁄₄ 1 ⁷⁄₈ ⁷⁄₈ Part No. I.D. - I.D. Lgth. 12 41919 41921 41926 41933 41940 41948 41951 41957 41967 41812 41892 41893 51064 41895 41899 41557 1 ¹⁄₂ ¹⁄₂ 1 ⁵⁄₈ ⁵⁄₈ 1 ³⁄₄ ³⁄₄ 12 1 ⁷⁄₈ ⁷⁄₈ ¹⁄₂ 10 12 2 ¹⁄₈ ¹⁄₈ 2 ¹⁄₄ ¹⁄₄ 2 ¹⁄₂ ¹⁄₂ 2 ³⁄₄ ³⁄₄ APPLICATION BY ENGINE 2 ¹⁄₄ ¹⁄₄ 2 ¹⁄₄ ¹⁄₄ 2 ¹⁄₂ ¹⁄₂ 2 ¹⁄₂ ¹⁄₂ 2 ¹⁄₂ ¹⁄₂ ¹⁄₂ 12 ¹⁄₂ 12 18 DUTY TRUCK GVW 3-6 MEDIUM 6 6 3 ¹⁄₂ ¹⁄₂ 6 12 18 8 8 8 SCHOOL BUS 3 ¹⁄₂ ¹⁄₂ 3 ¹⁄₂ ¹⁄₂ 3 ¹⁄₂ ¹⁄₂ 6 12 18 8 18 ¹⁄₂ ¹⁄₂ ³⁄₄ AGRICULTURAL MUFFLER SPECS 8 18 O.D. - O.D. CONNECTOR 8 *VUULJ[Z 0 + WPWLZ HUK VY [\IPUN VM [OL ZHTL ZPaL (SZV \ZLK VU THUPMVSK V\[SL[ REDUCING BUSHINGS 9LK\JLZ [OL 0 + VM H T\MÅLY PUSL[ VY V\[SL[ without increasing the T\MÅLY V]LYHSS SLUN[O O.E. CROSS REFERENCE Part No. O.D. - O.D. Lgth. 41945 41964 41971 41979 41987 41992 ¹⁄₂ 2 ¹⁄₂ ¹⁄₂ ¹⁄₂ Part No. O.D. - I.D. 6 6 8 8 36275 35253 c 35254 c 1 ¹⁄₂ ³⁄₈ 3 ¹⁄₂ ¹⁄₂ ⁷⁄₈ 2 ¹⁄₈ c Packed 6 bushings per carton. 21 ACCESSORIES CONNECTORS ò REDUCERS I.D. - O.D. REDUCER I.D. - I.D. REDUCER 9LK\JLZ SHYNLY 6 + WPWLZ HUK VY [\IPUN [V ZTHSSLY I.D. pipe. Also used as T\MÅLY I\ZOPUN VY THUPMVSK outlet. 9LK\JLZ 6 + WPWL HUK VY [\IPUN VM KPMMLYLU[ ZPaLZ Part No. I.D. - O.D. Lgth. Part No. I.D. - I.D. Lgth. 41855 41923 41928 41930 41932 41939 41942 41949 41888 41955 41854 41959 51065 41962 41999 41974 41982 41563 41984 41909 41997 41883 41924 41925 41885 41935 41946 41950 41400 41953 41960 41963 41968 41972 41975 41980 41988 42956 41991 41994 41786 41514 1 ¹⁄₂ ³⁄₈ 1 ⁵⁄₈ ¹⁄₂ 1 ³⁄₄ ¹⁄₂ 1 ³⁄₄ ⁵⁄₈ 1 ⁷⁄₈ ³⁄₄ 41922 41927 41929 41934 41886 41941 41943 41952 41958 41961 41973 41687 41981 41989 41894 41898 41879 41998 1 ⁵⁄₈ ¹⁄₂ 1 ³⁄₄ ¹⁄₂ 1 ³⁄₄ ⁵⁄₈ 1 ⁷⁄₈ ³⁄₄ ¹⁄₂ ¹⁄₂ ¹⁄₂ ¹⁄₂ ¹⁄₂ ¹⁄₂ ¹⁄₂ 2 ⁵⁄₈ 2 ⁵⁄₈ ¹⁄₂ ³⁄₄ ³⁄₄ ¹⁄₂ ⁷⁄₈ ¹⁄₂ ⁷⁄₈ ¹⁄₂ 2 ¹⁄₈ ¹⁄₂ 2 ¹⁄₄ 2 ¹⁄₂ ¹⁄₂ 2 ¹⁄₄ ⁷⁄₈ ¹⁄₂ 2 ¹⁄₄ ¹⁄₂ 2 ¹⁄₂ ¹⁄₄ ¹⁄₂ 2 ¹⁄₄ ¹⁄₈ 6 6 6 6 6 8 6 6 ¹⁄₂ 2 ¹⁄₂ ¹⁄₂ ³⁄₄ 2 ¹⁄₂ ²¹⁄₃₂ 3 ¹⁄₂ 2 ¹⁄₂ ¹⁄₄ 2 ³⁄₄ ¹⁄₂ ¹⁄₂ 8 6 6 6 6 6 6 ¹⁄₂ ¹⁄₂ 3 ¹⁄₂ ¹⁄₂ ¹⁄₂ O.D. - I.D. REDUCER Reduces larger I.D. pipe HUK VY [\IPUN [V ZTHSSLY 6 + WPWL (SZV \ZLK HZ 4\MÅLY I\ZPUN VY THUPMVSK V\[SL[ O.D. - O.D. REDUCER Reduces I.D. pipe HUK VY [\IPUN VM KPMMLYLU[ ZPaLZ Part No. O.D. - I.D. Lgth. 1 ¹⁄₂ ³⁄₈ 1 ⁵⁄₈ ¹⁄₂ 1 ³⁄₄ ⁵⁄₈ 1 ⁷⁄₈ ¹⁄₂ 1 ⁷⁄₈ ³⁄₄ ¹⁄₂ 2 ⁵⁄₈ Part No. O.D. - O.D. Lgth. ¹⁄₂ 41908 41937 41700 41917 41918 41890 41891 41845 41844 41515 ⁷⁄₈ ¹⁄₄ ¹⁄₂ ¹³⁄₁₆ ¹⁄₂ ³⁄₄ ³⁄₈ 2 ¹⁄₈ 2 ¹⁄₄ 2 ¹⁄₂ ¹⁄₂ ¹⁄₂ 2 ¹⁄₄ ³⁄₄ ¹⁄₂ ¹⁄₂ 2 ¹⁄₄ 2 ¹⁄₂ 2 ¹⁄₂ ¹⁄₄ ¹⁄₂ ¹⁄₂ ¹⁄₂ 8 8 6 6 8 2 ¹⁄₂ ¹⁄₄ 2 ³⁄₄ ¹⁄₂ ¹⁄₂ ¹⁄₂ ¹⁄₂ 6 6 6 6 6 6 6 8 ¹⁄₂ ³⁄₄ 3 ¹⁄₂ 13 ¹⁄₂ ¹⁄₂ 22
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