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48

MODERN MINING

November 2015

CONSULTANTS/

PROJECT HOUSES

feature

C

urrently in Botswana, Fluor’s main

client is Debswana Diamond Min-

ing Company, a 50:50 joint venture

between the Botswana government

and De Beers which dominates

the country’s diamond mining industry. While

Fluor’s intention is to maintain and grow its

presence in Botswana’s minerals industry, it is

also intent on penetrating other markets in the

country, particularly the power, infrastructure

and energy and chemicals sectors.

Speaking at the opening of the Fluor office,

Joe McAneny, Fluor’s Senior Vice President,

Global Project Execution, said, “We are look-

ing forward to strengthening our ability to serve

clients, both existing and new, in this develop-

ing region as well as supporting Botswana’s

goal to boost local business and employment

diversification.”

Fluor’s relationship with Debswana dates

back to the early 2000s – with the provision

of technical services at the Orapa mine – but

moved into a higher gear around 2010 when it

was awarded major contracts for the Jwaneng

mine and also the Morupule colliery (which

is a subsidiary of Debswana mining coal in

Palapye). At Jwaneng, Fluor was responsible

for managing the EPCM phases of the massive

Cut-8 project (after having earlier completed

the feasibility study) while at Morupule it pro-

vided EPCM services for the expansion of the

colliery from 1 Mt/a to 3,2 Mt/a.

Fluor’s scope of work on Cut-8 at Jwaneng –

one of Botswana’s biggest ever capital projects

– encompassed materials handling, the process

plant, infrastructure, utilities, demolition and

a 33 kV pit ring installation. At Morupule, its

focus was the upgrade of existing conveyors,

the provision of additional coal storage and

surge capabilities, a new crushing and screen-

ing plant and a second coal conveyor stream to

feed the adjacent Morupule ‘B’ power station.

Says Bester: “Both contracts were completed

successfully in 2012. Despite the complexity

of the projects, we were able to maximise the

use of local labour. At the peak of Cut-8, for

example, 85 % of the total workforce consisted

of citizens of Botswana. The safety record on

both contracts was also excellent with our

best achievement being 5,2 million Lost Time

Incidents (LTI) free hours worked at Cut-8 over

a period of 538 days.”

Fluor’s work for Debswana is continuing and

the company is presently busy with an engi-

neering and procurement contract – secured

on tender – for the Letlhakane Mine Tailings

Resource Treatment Project (LMTRTP).

Fluor has been contracted to proceed with

the detailed engineering and design of the

selected flow sheet for the process plant and to

develop the detail design of the works.

Letlhakane mine, located in the Orapa area,

is approaching the end of its life in terms of its

economically viable open-pit resources but the

LMTRTP will ensure that the mine continues to

operate for at least another 20 years, producing

up to 800 000 carats a year from the treatment

of tailings through the use of new and improved

recovery technologies. Construction of the

LMTRTP began in the first quarter of this year

after funding for construction was approved by

Debswana in November 2014. The facility will

enter operation in 2017.

A modular approach to design and con-

struction has been adopted, which means that

construction activity is taking place not only on

site but at a module yard, where elements of the

plant will be pre-assembled.

Skills transfer is an integral part of Fluor’s

approach in Botswana and this was certainly

the case with the Cut-8 and Morupule con-

tracts, which saw local trainers being identified

and sent to Fluor’s training facilities at Secunda

in South Africa to learn skills which were sub-

sequently passed on to the workforces on the

two projects.

Bester adds that Fluor has also partnered

with Debswana regarding building skills locally

through an internship programme in areas such

as project controls and document handling.

“The interns are trained in Fluor’s offices

in Gaborone and receive about 120 hours of

instruction,” he says. “We use the facilities of

Fluor University, which is Fluor’s virtual col-

lege for continuing education serving all its

operations, both in the US and globally. We’ve

Fluor

puts down roots in

Botswana

In recognition of the importance of its operations in

Botswana and the growth potential offered by the country,

global engineering giant Fluor Corporation, listed on the

New York Stock Exchange, has opened a permanent office in

Gaborone. The office was recently officially opened, an event

attended by Charles Siwawa, CEO of the Botswana Chamber

of Mines, top Fluor executives, Fluor’s clients in Botswana,

and members of the media.

Modern Mining

was present

at the opening and also had the opportunity to interview

Andries Bester, Fluor’s Botswana Country Manager.