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34

MODERN MINING

December 2016

BULK MATERIALS

HANDLING

feature

equipment/materials, as well as the associated

installation on site.

Further north in Zimbabwe, ELB has been

awarded a contract by PPC Zimbabwe for the

upgrade of the clinker loading facilities at

Colleen Bawn in Matabeleland South. ELB’s

responsibilities include the design, procure-

ment, delivery, installation and management

of all the elements of the upgrade, which is

designed to reduce the excessively high dust

volumes generated during the process of

loading rail wagons and to achieve a quicker

turnaround time of the complete rake.

The dust volumes will be reduced by

innovative design around the integration

of the de-dusting unit with the bulk load-

ing head while the increased loading rate

will be achieved by the interface between the

feed conveyor, weigh flask and loading head

configuration.

Whilst ELB has had a long involvement

in executing projects in Africa, a recent con-

tract will be taking it to Ghana, where it has

never worked before. Says Meijers: “We’ve

been appointed to undertake the Front End

Engineering and Design (FEED) for the 27,1 km

single-flight overland conveyor forming part

of the Phase 2A project at Asanko’s flagship

operation, the Asanko gold mine. The capac-

ity is 1 200 t/h and the installed power will be

2,8 MW. We’ll be working with our American

technology partner, Conveyor Dynamics

Inc (CDI), one of the world’s leaders in the

dynamic analysis and design of bulk materials

handling systems.”

In executing all its new contracts, ELB

will be relying to a large extent on its in-

house resources. “In 2012 we established ELB

Construction (ELBCON) as our construction

arm and this has been a game-changer for us,

allowing much better control over costs and

project execution,” says Meijers. “ELBCON has

a full structural, mechanical and piping capa-

bility although we still have to contract in the

necessary building and civils skills. In addi-

tion, we are now self-sufficient in electrical and

instrumentation work following our acquisition

of B&W Instrumentation & Electrical in 2014,

without question one of the leading companies

operating in this field in Africa.”

Giving a round-up of some of ELB’s other

current contracts, Meijers says the company

is still on site at Eskom’s new Medupi Power

Station near Lephalale, where it has been active

since 2011. “Medupi has been a flagship proj-

ect for us, with the heart of our work being the

provision of coal and ash handling facilities,”

he says.

ELB is also busy at Black Rock Mine

Operations near Hotazel in the Northern Cape,

which is operated by Assmang Limited, which

is jointly owned by African Rainbow Minerals

Limited and Assore Limited.

“At Black Rock Mine Operations, we’re pro-

viding a Rapid Train Loading Station (RTLS)

for the Nchwaning mine, an associated 518 m

feed conveyor, as well as two product stackers.

Our RTLS technology is amongst the best in the

world and the facility at Black Rock will be able

to meet Transnet quick loading requirements.”

Across border, ELB is working at a diamond

mine in Botswana and is also undertaking a

shiploader upgrade in Mozambique.

Finally, and reflecting on ELB’s successes,

Meijers says it is amazing what a difference just

a few months can make. “When 2016 opened,

we were feeling the effects of the recession in

mining and were forced to cut our overheads

drastically,” he observes. “We achieved this

in part by cutting the salaries of everyone in

the company, including management, a move

A Rapid Train Loading

Station (RTLS) is being

provided at Assmang’s

Black Rock Mining

Operations (BRMO).