wiredinUSA April 2015

wiredInUSA - April 2015

Refractron

Booth 302

Refractron’s specialty is manufacturing

Izory

rolls and rings for breaking down rod

and drawing non-ferrous wire. Its proprietary

magnesia stabilised zirconiamaterial, Izory

has a history of excellent performance

with wire manufacturers in the industry.

Refractron is the official certified supplier

of drawing rolls for SAMP. The company

has experience making Izory

for rod mills,

intermediates and multiwires made by all

major OEMs.

Refractron has material scientists who

measure the key material properties on

every lot based on ASTM methods. Every

part is checked with calibrated equipment

and laser marked to ensure traceability.

Refrectron’s team makes communication

the top priority from quote to delivery. Its

applications engineers understand the key

role Izory

plays in wire drawing and can

offer solutions to “keep you running”.

Additional products manufactured include:

• Drawing rolls and assemblies

• Annealer pins

• Spooler guides

• Eyelets

• Air wipes

• Wire reeds

• Idler rollers

Refractron is able to accommodate

dimensions certified to 0.005mm (0.0002"),

and polished to 0.05µm (2 micro inch).

A comprehensive material lab, a full

machine shop to create metal assemblies

and an ISO 9001/ITAR certified quality

department round out the manufacturing

capabilities.

Refractron – USA

Website:

www.refractron.com

Setic of America

Booth 424

Setic’s product line includes double

twist bunchers/cablers for low- and

medium-voltage power cable and the

automotive industry, as well as a complete

range of machines for the production of

all types of data and special cable with

enhanced performance. Setic is now

extending its existing range of small single

twist cablers/stranders and large double

twist stranders/cablers.

Setic, combined with Pourtier, offers a wide

range of twisting/stranding solutions to

cable makers.

Setic of America – USA

Website:

www.gaudergroup.com

Shanghai Jiajie Technology Co Ltd

Booth 1919

Shanghai Jiajie Technology Co Ltd is not

only a manufacturer of steel wire drawing

machines, patenting lines, brassing lines,

bead wire lines, galvanized lines, etc, but

has experience for turnkey projects.

Equipment includes:

• Bead wire line: DV 500, wire number: 10-48

• Patenting line: DV 140, wire up to 40

• Electro galvanizing line: DV 140; zinc

coating deviation: ±1%, wire up to 60

Characteristics:

• The acid (HCI) consumption is ≤9kg/t; the

consumption of rinsing water is ≤0.1m3/t

• Auto control on solution composition,

temperature, water level, self-diagnosis

and alarm

• Control system: digitization, networked

and intelligence; remote diagnosis

Shanghai Jiajie Technology Co Ltd – China

Website:

www.shjiajie.cn

Sikora

Booth 812

Sikora will be showcasing measuring,

control, inspection and sorting technology

for continuous online quality control in the

wire, cable and plastic industry.

The Purity Scanner is a system for the online

inspection and sorting of plastic pellets

used for the insulation of medium-, high-

and extra-high voltage cables where 100

percent purity is required. Contaminated

pellets are detected and sorted out,

assuring that only pure pellets get into the

extrusion process. The pellet inspection

allows for the detection of organic and

metallic contamination inside the pellet as

well as on the pellet surface, using a special

combination of X-ray technology and an

optical system. The smallest detectable

particle size is 50 µm.

The Fiber Series 6000 is sophisticated

equipment for continuous online quality

control of optical fibers in the drawing

tower. The Fiber Laser 6003 measures the

diameter of uncoated and coated fibers.

Depending on its point of installation, it

provides informationontheposition, vibration

frequency, tension and spinning. The

measuring principle ensures an accuracy of

±0.05µm. For the detection of airlines Sikora

offers the Fiber Laser 6003 Airline. In addition,

further gauge heads provide information on

concentricityand temperatureof theoptical

fiber. The newly developed Fiber Lump 6003

Micro detects lumps and neckdowns on

the optical fiber

surface to 100

per cent. This is

the result of the

integration of six

measuring axes.

Shadowareas are

eliminated and

even the smallest

faults from 5µm

height and 50µm

length are reliably

detected.

For online quality control, optimisation of

material usage and increased productivity

during wire and cable production, Sikora

offers the X-Ray 6000. There are two X-Ray

models available, theX-Ray 6000 for quality

assurance of single layer products and

the X-Ray 6000 Pro for the measurement

of single and multi-layer products. The

systems are designed for continuous

measurement of the outer diameter,

wall thickness, eccentricity and ovality of

cables. In combination with the processor

system Ecocontrol 600/1000/6000 an

Izory rolls from Refractron

Single twist cabler from Setic

The Fiber Laser 6003 Arline

reliably detects airlines

in the fiber

INDEX