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Safety and environmental standards for fuel storage sites

Final report

189

Critical elements of the risk control system:

water draw-off;

effective tank repairs;

tank inspection as per expected frequency;

microbial growth management;

record retention/management;

coated tanks – damage and necessary repair.

Potential leading indicators:

number of water draw-offs carried out to schedule;

number of tanks exceeding the scheduled tank inspection interval.

9 High pressure in terminal pipework during pipeline delivery

System outcomes:

terminal pipework not exceeding ~5 to ~10 bar during pipeline delivery. (High pressure alarm

on SCADA at 12.5 bar – recorded in computerised event log. Can set analogue alarm/

indication on terminal control system.)

Potential lagging indicators:

number of deliveries where terminal pipework pressure exceeded (5 bar) during pipework

deliveries.

Critical elements of the risk control system:

alignment of valves – logic interlock;

control valves;

competence of staff;

maintenance of safety critical instrumentation – surge protection/interlock logic/control valves;

‘Station Not Ready’ interlock.

Potential leading indicators:

number of job observations undertaken of terminal staff carrying out management of pipeline

delivery/terminal distribution activities (tell me/show me) undertaken on time (more frequent

for newly recruited staff);

inspection and maintenance of ‘Low MV signal direct’ control loop carried out to schedule.

10 Static discharge

System outcomes:

no static discharges in tanks or road tankers.

Potential lagging indicators:

number of static discharges – not detectable.

Critical elements of the risk control system:

earth permissive system;

loading procedures – no splash loading;

incorrect filters installed;

incorrect design of equipment – tank nozzles/pipework;