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Safety and environmental standards for fuel storage sites

Final report

190

flow rate too high;

tank earthing system;

tank dipping equipment and procedures.

Potential leading indicators:

number of times inspection of system maintenance overdue/shows failures;

number of times inspection of tank earthing overdue/shows failures;

number of times job observations (tell me/show me) on tank dipping are completed on time.

11 Physical damage

System outcomes:

no material physical damage to equipment.

Potential lagging indicators:

number of incident reports where physical damage has occurred.

Critical elements of the risk control system:

driver induction and training;

competence of permanent contractors;

control of non permanent contractors – induction;

correct use of work control system;

protection of ‘at risk’ equipment;

traffic control system – layout, speed detection.

Potential leading indicators:

number of near-miss reports where equipment damage is a potential;

number of drivers not trained as required;

number of significant work control system deficiencies found.

Table 16

Suite of process safety performance indicators

Challenge to integrity

Lagging indicator

Leading indicator

1 Over-pressure ship-to-shore

transfer*

Number of times pressure in

the line exceeds 10 bar when

offloading

Number of times ship is unloaded

where the ship–shore checks are

not completed correctly.

Number of times when any item

is not met by ship calling at a

terminal.

2 Ship-to-shore transfer

accidental leakage*

Number of times a ship is offloaded

where there is a leak to water

Number of times the planned

inspection and maintenance of

marine arms not done to time.

Number of times the ship-to-shore

checks not completed correctly.

3 Bulk tank overfilling*

Number of times the tank is filled

above the safe operating limits

Number of times ullage checks

not done correctly before product

transfer begins.

Number of times inspection and

maintenance of tank gauging system

not carried out to required frequency.