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January

2013

103

Article

subject”, persisting in taking the researching principle of “never

copy, attaching great importance to innovate and stride”,

adopting the researching method of “researching production

process must be combined with researching equipment”,

persisting in taking the aim of “international advanced

level and innovating China’s national brand” are our some

realisation for successfully researching and developing new

roll replaced forging by casting under the pressure of heated

market competition day by day of late twenty years.

References

[1]

Huang Qingxue, Shen Guangbin, Liang Aisheng, Chen Zhanfu “Study

and application on mill bearing and roll life” Beijing: metallurgy industry

publishing house, 2003

[2]

Shao Shuncai, “Centrifugal casting roll technology, technical innovation

and development” 2008 international symposium on roll manufacturing

and application

[3]

SunZeji and so on “developing and application of casting roll for cold rolling

process” 2008, international symposium on manufacturing and application

of roll

[4]

Fu Hanguang and so on “manufacturing technology of high speed steel

roll” Beijing: metallurgy industry publishing house, 2006.1

Material of roll, shaped method

Straightening number after worn 1mm at radial of roll

X155CrVMo121 forging roll

10,000 ton

SDSF High chromium alloy roll

12,000 ton

Table 4

:

Comparison of wear resistance for heat straightening

Material of roll, shaped method

Straightening number after worn 1mm at radial of roll

X165CrMoV12KU forging roll

19,000 piece

9Cr2Mo forging roll

13,000 piece

SDSF High chromium alloy roll

38,200 piece

Table 5

:

Comparison of wear resistance for cold straightening

No.

A

B

C

D

E

Material

X155CrVMo121

D2

SKD11

SDSF

High chromium

alloy

SDSF

High chromium

alloy

State

Quenching, tempering Quenching, tempering Quenching, tempering

Tempering for

eliminating stress Quenching, tempering

Table 6

:

The material number of wear resistance testing in the laboratory

Material

Material

Abrasion volume (mm

3

)

Average abrasion volume (mm

3

)

Figure 4

:

Abrasion volume of material

Figure 5

:

Average abrasion volume of material

Testing result:

Shandong Province SiFang Technical

Development Co Ltd

– China

Email:

sdsf@vip.163.com

Website: www. cnsdsf.com