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February 2016

MODERN MINING

25

PLATINUM

– the only exception I can think of is Bathopele

– do not achieve this level of mechanisation.”

The mining fleet used at Booysendal is

owned by the mine but maintained and oper-

ated by Murray & Roberts Cementation. It

now consists of approximately 130 units,

including 27 LHDs. Most of the equipment is

from Sandvik although machines from AARD

Mining Equipment and GHH Mining Machines

are progressively being added to the fleet.

Initially, a surface workshop provided all repair

and maintenance needs but a new underground

workshop has now been commissioned to

deliver substantial time and cost benefits.

According to Braam Blom, Project Executive

at Murray & Roberts Cementation, the company

is well experienced in mechanised mining

operations but is nevertheless adding to its

expertise and refining its methods as it pro-

ceeds with the Booysendal contract. “To take

one example, we started off using double boom

drill rigs but – over time – concluded that they

were not ideal for the conditions we have at

Booysendal,” he says. “We’ve now started to

convert them to a single boom configuration

which makes them easier to manoeuvre and

speeds up tramming between sections. It’s all

about maintaining the cycle.”

With Northam Platinum having a policy of

employing locally to the fullest extent possible

(it wants 100 % of the unskilled workforce

and at least 75 % of the semi-skilled work-

force at Booysendal to be recruited locally),

Murray & Roberts Cementation – as the big-

gest single employer at the site – is having to

undertake considerable training to ensure that

these objectives are met. “Fortunately, this is

not a problem for us,” says Blom. “We have

excellent training programmes in place on site

while our group training facilities include our

Bentley Park Training Academy on the West

Rand which – among other things – is equipped

with state-of-the-art machine simulators, while

Northam has a fully functional training centre

with a site-specific trackless equipment simula-

tor on site.”

Detailing the progress made by Murray &

Roberts Cementation at Booysendal, Blom says

that up till the end of October last year the com-

pany had completed 14 006 m of development

and 360 000 m

2

of stoping and had produced

4,6 Mt of ore. At that point, 13 out 14 strike belt

sections were complete and operational and

seven out of eight boxes commissioned, with

all permanent main fans operational to meet

steady-state requirements.

“We now have all infrastructure in place to

achieve ore production targets and this will be

the focus of our efforts moving forward,” he

says.

While the UG2 North mine is the main focus

for Murray & Roberts Cementation, the company

has also been busy over the past eight months

with the Merensky North project (where it will

soon have two crews working on continuing

development and trial mining). Establishing the

boxcut to allow declines to be developed was a

particularly challenging operation, given that it

required blasting in close proximity to existing

infrastructure including offices, the processing

plant, a water storage facility and an Eskom

substation which is the main substation for the

entire mine. In addition, cognisance had to be

taken of historical adits close to the boxcut site.

The Merensky boxcut with

chairlift decline on the left

and conveyor decline on the

right (photo: Arthur Tassell).

“With both

Booysendal North

and South in

operation, PGM

production from

the Booysendal

property could

potentially reach

half a million

ounces a year ... .”

Willie Theron,

GM, Booysendal