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20-60 Edition 47

Longwall

Variable Frequency Drives

Features

Air-Cooled VFD Container

Liquid-Cooled VFD Container

The application of VFD brings a significant improve-

ment for the plow and AFC operation. It implements

among others the following advantages:

High Power System Stability/Quality

– Application of standard asynchronous motors.

– Distance between motors and powering VFDs up

to 4 kilometers (2.4 miles).

– The usage of “weaker” networks is possible.

No EMC-Effects

– Du/Dt is small, no special requirements to motor’s

insulate performance.

– No overvoltages and reflection waves.

– No high-frequency interference by pulsing circuit

of IGBT.

– No network perturbations by large harmonic wave

components.

– No parasitic ground currents.

Variability/Dynamic of the Drive System

– Variable speed for AFC and plow in a wide range

(0 to 120% of nominal speed).

– Greater dynamic of drive system.

– Unlimited start-ups of the motors.

– No significant voltage drop during start-ups.

– Reduction of mechanical stress.

Synchronicity and Precision/Utilization of the Full Power

– High constant torque throughout the entire speed

range from 0 to maximum speed.

– Full utilization of installed power on both plow’s

motors through load shearing.

– Synchronized start-up of all drives at full load.

– Controlled load distribution between all drives.

– Torque control function makes motor work with

constant torque.

– External encoder interface for speed feedback.

– Moment and speed parameterizable.

Low Life Cycle Costs

– Reduction of impact of drive system on chain, line

pans and chain sprockets.

– Quick torque and speed reduction in case of block-

ades or chain cracks.

– Improvement of overload protection for motors and

chains.

– Detection of chain break through controlled shut down.

Energy Recovery

– Breaking possibilities and thus returning power back

to the network.

Maximum Torque at Zero Speed

– Total torque control at zero speed.

– Tension of the chain without a chain tensioning unit.

Monitoring System

– System parameter (voltage, power, torque, effective

power, speed, etc.) are directly (online) available.

Optional Functions

– Evenly distributed load of conveyor by adjustment

of speed depending on the direction of motion of

the extraction machine (optional).

– Adjustment of profit performance depending on

capacity utilization of downstream systems (optional).

Variable Frequency Drives (VFD)

Features