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EuroWire – November 2009

27

Transat lant ic Cable

A spokeswoman for Boeing told the

Times

that the company

had not disclosed the problem when it arose because it was

not expected to affect the production schedule or the cost

of the Dreamliner programme overall. She said the company

had created an external patch to be applied to the skin of the

mid-fuselage section of each of the first 23 Dreamliners sold.

A permanent fix to the wrinkle problem was to be found for

aircraft produced later. The stop-production order was delivered

on the same day in June when Boeing announced its most

recent postponement of the first flight of the 787, attributed to

a structural flaw where the wings join the fuselage. Technical

sources consulted by FlightBlogger said that the two problems

and their fixes appear to be entirely separate issues.

Alenia Aeronautica, a subsidiary of the Italian conglomerate

Finmeccanica, had been building fuselages for the Dream-

liner at a specially built factory in Grottaglie, Italy. From

there, the fuselages were shipped to a Boeing plant in

Charleston, South Carolina, aboard a modified 747. The

first repairs to a 787, involving the addition of new layers of

carbon composite material, were to be done in Charleston.

The 22 other planes to be patched will be treated there and

at factories in Italy and in Everett, Washington.

The Charleston plant, bought by Boeing in July for

$580 million plus about $420 million in debt forgiveness,

is under consideration for expansion to accommodate a

second assembly line for the Dreamliner.

Acquisition of the plant, which also makes fuselage sections

for the big plane, presumably offers Boeing a way to exert

greater control over the production process and to resolve

supplier problems.

The prospect of the new line was welcome news in

South Carolina, but the senators representing the state

of Washington – home to Boeing production since 1916

– made plain that they will not willingly surrender any

Boeing operation. “Our commitment to keeping Boeing

in Washington has never wavered and never will,” reads

a joint statement by the two senators. “The second line

belongs in Washington State.”

Wherever the new assembly line is sited, it will be in opera-

tion by 2012, a Boeing spokesman said in August. A decision

on the location is expected by the end of 2009.

Dorothy Fabian – USA Editor

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