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wiredInUSA - August 2012

47

INDEX

Elastomers for vehicle charging

Teknor Apex Company has developed two

Flexalloy

®

PVC elastomer compounds to

provide manufacturers of charger cable for

electric vehicles (EVs) withmore cost-effective

alternatives to other elastomers in both

insulation and jacketing. The products will

be introduced to the market at wire China.

The new compounds are Flexalloy 89504-90,

a 90 Shore A formulation for insulation, and

Flexalloy 9610-78 for jacketing, with Shore A

hardness of 78.

The materials exhibit brittle points of –46 and

–38 ºC, respectively, and are both rated

for a maximum continuous operating

temperature of 105ºC.

Mike Patel, wire and cable industry manager

for the vinyl division of Teknor Apex

explained that, unlike standard flexible vinyl,

Flexalloycompounds arebasedonultra-high

molecular weight PVC resin. They are

designed for improved toughness, abrasion

resistance, and low temperature properties

and to provide elastomeric resilience and

resistance to compression set, but can be

processed on standard PVC equipment.

“Teknor Apex developed these two new

Flexalloy products especially to meet the

requirements of UL Type EVE for the high

production volumes and rugged end use

performance posed by EV charger cable,”

said Patel.

HFFR cables

Flame-retardant cables for the highly

regulated railway, marine, military and

automotive industries may achieve new

standards of safety, durability and ease of

installation with insulation and jacketing

compounds based on DuPont Vamac

ethylene acrylic elastomer (AEM).

Close collaboration between DuPont

and wire and cable makers has resulted in a