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12

Chapter

Retrofitting an R-12 System

• Retrofit Survey

• General Retrofit Procedure

• Chapter Review

The world supply of R-12 is ever declining. Although many precautions are

being taken to contain R-12, it continues to be lost to the atmosphere. At the

same time production of this material is being curtailed. Production of R-12

will actually cease at the end of 1995.

As long as a supply exists and the price is reasonable, R-12 systems should

be serviced with this refrigerant. However, at some time, you will be retrofit-

ting R-12 systems with R-134a. It would be a good idea to become acquainted

with the retrofit process on those vehicles you normally service. This will allow

you to discuss the process with your customer and estimate the costs involved.

The most dependable way to retrofit a system is to replace all components in

the refrigerant loop. This is costly and time consuming. Many vehicle manufac-

turers will recommend a retrofit procedure with a kit. Retrofit kits are planned

for vehicles produced in high volume.

Retrofit Survey

Survey the system and determine what components need changing. If a kit is

available from the original manufacturer your job is made easier. If not, review

each component and make a judgment call.

The following parts are discussed further in this section:

1. Compressor

2. Condenser

3. Receiver-Dxrier

4. Expansion Valve

5. Evaporator

6. Hoses

7. Seals and “O” Rings

8. Service Ports

1. Compressor

Some compressor manufacturers are suggesting their products can be

used with R-134a after draining out the R-12 mineral oil. Although this

may be a recommendation, it may not be backed with a warranty. Use

your own judgment here or let the customer make the call.

12-1

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