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wiredInUSA - March 2016

29

An Airbus team has been recognized

for developing an efficient new method

to repair fiber optic cables.

Lighter than traditional metallic wiring

and offering much higher bandwidths,

fiber optic cables are applied

throughout the company’s modern

commercial jetliners – integrated in

taxi aid cameras, cockpit systems and

many other key components. However,

when non-conformities are discovered

in a cable during installation, the repair

is a costly and time-consuming process.

Project co-leader Laetitia Mennebeuf,

a fiber optics specialist from Airbus’s

systems

engineering

department,

explained: “Before, if damage was

found, the entire cable and surrounding

harnesses needed to be removed so

that the repair could be performed in

a shop outside of the aircraft. This took

ten hours to do, and in removing the

harness, other cables and wiring could

get damaged.”

She added: “One of the more common

non-conformities concerns the contacts

at the twoends of acable. If thecontacts

were deficient, they had to be cleaned

and polished or remanufactured at the

shop floor laboratory.”

“Working with our supplier, AVOptic,

we developed new, portable tools

that re-polish the contacts,” explained

fellow project co-leader Nadège

Brunaud-Martinerie, an engineer from

Airbus’ manufacturing engineering

department.

“Because they’re portable – and

battery-powered – the new tools can

be brought on board the aircraft

and repairs made without disturbing

the other installers. We use the same

processes and get the same results and

quality as before, but…repair time is cut

from ten hours to two hours.”

The 18-month project received a 2015

award for excellence from Airbus.

Onboard fiber

repairs

INDEX