EoW March 2012

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wire 2012 show
26 - 30 March
105 EuroWire – March 2012
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Advertorial on behalf of Decalub
Decalub
Stand: 10E72
Visitors to the Decalub stand will be able to see and obtain
information on the following items:
Top 10 innovations from Decalub that are rapidly changing the
current state of:
• Rod descaling and drawing: 1.1m (43") long portable unit dry
cleans, prepares and draws 5.5mm 0.83-0.88%C uncoated
rod, enabling output of 2.2 tonne/hour of frictionless drawn
wire at 18m/s (3,600ft/m) – by DCCD process
• Wire drawing speed continues to rise: Where the heat
has gone?
• High-melting lubricants (melting range 195°C-240°C/374°F-
464°F for H/C applications) are thermally activated to form
a high-density anti-wear anti-friction coat instantaneously
deposited on mechanically descaled uncoated rod in a dry
application with no speed limit – completely eliminating the
need for wet pre-coating chemicals – by LVC/PDH process
• Lubrication problems eliminated: Die-stand incorporates
unique technology which thermally activates a solid
lubricant to instantaneously form a single or dual layer of an
anti-wear and anti-friction coat on mechanically descaled
uncoated rod or wire, in a completely dry application, at
zero energy consumption, generating lubricant exceptional
thermal stability in all drafts at highest drawing speed – by
PDH process
• Replacement of conventional rod wet preparation, including
chemical cleaning/rinsing/wet pre-coating and drying, by
the new totally dry cleaning, coating and drawing (DCCD)
process, generates immediate saving of 50-64 per cent in
production cost of drawn wire. DCCD process operates at
'zero' maintenance cost as there is no acid, no hot liquid tanks
for rod pre-coating, no hot air blowers to dry wet rod and the
process operates at virtually zero energy consumption
• Wire cleaning: BHW system incorporates new technology
which enables normal plant water to be converted into
the most unique ‘micro-abrading liquid’ agent used to
clean drawn wire at high speed, at virtually zero energy
consumption, providing very clean wire of white-metal
appearance, prior to coating or heat treatment, including
galvanising and annealing
• Cold-heading wire: GP/PDH system creates cold-heading
wire essentially regarded for its high-density anti-friction
coat and anti-corrosive transparent protective lm, enabling
cold-heading applications from single blow up to 4-5 die
blow progress (replacing phosphate and its wet substitutes)
Decalub – France
Fax: +33 160 202 021
Email:
Website:
Dornieden
Stand: 05C01
Be it steel, stainless steel or aluminium – the highest precision
is of prime concern. High-tech-orientated machines and plant
make up the basis of Dornieden’s product range, from the
original concept, right up to assembly and initial runs before
going into service at the nal location.
Highly skilled experts are employed at Dornieden and every
fourth sta member is either a technician or an engineer in a