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EuroWire – March 2012

185

Technical article

specifications DL/T-1070-2007 from China

and ICEA S-94-649 were established to

distinguish XLPE and TR-XLPE insulation

and semi-conductive shield materials

under accelerated aging conditions.

Cable life expectancy

at the State Grid of

China

There are now more than 100,000km of

underground distribution cables (10-35

kV) installed in the major ASEAN cities.

Although cable design and manufacturing

techniques are standardised, the reliability

and life expectancy of distribution cables

can vary widely, depending on the choice

of raw materials used and the quality of

cable manufacturing and installation.

In an attempt to raise standards, State

Grid of China (SGCC) now requires a

life expectancy of 30 years for 10-35

kV distribution cables under normal

operating conditions.

Although the requirement of 30 years life

expectancy is specified, there are no test

methods currently specified to guarantee

the purchased cables can actually meet

this requirement.

Typical cable standards like IEC 60502 only

provide guidelines on the specifications of

new cables and these requirements do not

guarantee cable life expectancy. At Dow

Electrical and Telecommunications, we

recommend that testing be included in all

specifications for distribution cables.

Field experience of

TR-XLPE cables

Since its commercial introduction 30

years ago, TR-XLPE has demonstrated

the capability to retard the growth of

water trees and extend the service life

of medium voltage (MV) underground

distribution power cables.

MV cables insulated with TR-XLPE also

have shown higher retention of dielectric

strength after field aging. As shown in

Figure 1

, 35 kV cables insulated with

TR-XLPE materials and installed by a

utility company in the United States

have demonstrated excellent retention

of dielectric strength after more than 17

years of actual field aging.

Ionic species

DL/T 1070-2007 A.3.3 Imported

P1

P2

Aluminium

<6

1.3

5

4

Calcium

<3

0.4

200

70

Iron

<3

2

15

15

Potassium

<3

<0.5

155

85

Magnesium

<15

<0.5

25

30

Silicon

<4

1

15

25

Zinc

<3

<0.5

885

785

Ash

<100

<50

2750

2950

Table 2

:

Comparison of ionic species and ash levels (in 1x10-6) in different semiconductive shield compounds

ACBD (kV/min)

Un-aged

Load Cycled

ACBD (kV/min)

120 days 180 days 360 days

Figure 3

shows the ACBD values of un-aged and load-cycled cables prior to conducting AWTT. Un-aged ACBD

values were 35.0 and 40.2 kV/mm, respectively, for cables A and B. Load cycled ACBD values were 38.1 and 39.7 kV/

mm, respectively, for cables A and B

Figure 4

:

Comparison of ACBD values after AWTT