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Mechanical Technology — January 2015
5
⎪
On the cover
⎪
1. Xylem has taken delivery of its first mobile
workshop.
2. The mobile workshop is a complete, self-sufficient
vehicle kitted with everything required for onsite
pump servicing and repairs.
3. Repair and Maintenance is the basic TotalCare
offering, through which Xylem offers to improve
uptime.
pump reliability
Monitoring and Supervision is the
next package listed in the global
TotalCare offering: “We don’t yet offer
this package, but we are willing to im-
plement it should a customer express an
interest. This is a maintenance manage-
ment and plant optimisation package
integrated with monitoring and control
hardware and technology. We provide
basic alarms as well as optimisation and
performance benchmarking services,”
Havenga tells
MechTech
.
Extending this package, and also not
yet implemented in South Africa is Plant
Operation and Maintenance, an offering
to take complete control of big pumping
facilities. In the long term, Havenga
sees this offering as an ultimate solution
to local skills shortages and mainte-
nance capacity. “By allowing us to take
full management control of pumping
issues at a facility, clients can focus all
of their attention onto core business,
entrusting us with all plant operation
and maintenance responsibilities. This
makes best use of both their expertise
and ours,” he suggests.
An Inspection and Auditing services
package is available for operators seek-
ing to minimise downtime and maximise
profitability. “It involves regular inspec-
tions by our qualified service engineers
and includes audits for energy efficiency,
equipment condition and reliability,”
explains Havenga. “A big part of this
offering is energy efficiency optimisation,
where we do a condition audit and then
detail how we can improve a pumping
system to make it more efficient – by
replacing old pumps for more efficient
equivalents, for example or by right siz-
ing the pumps. The traditional pump se-
lection approach was to specify a pump
that was too big and then to throttle
it to the required flow. But throttling
wastes energy. Nowadays, we prefer to
slow the pumps down to achieve the
required flow or to switch them on and
off in cycles to achieve the necessary
average flow. Both these approaches are
more energy efficient than throttling,”
he advises. Other optimisation strate-
gies, according to Havenga, include:
using VSDs, trimming impellers, fitting
a smaller motor or, for sewage pumps,
installing sophisticated controls such as
SmartRun
TM
.
Peace of mind for operators also
comes from knowing that equipment
and spares for scheduled maintenance
or emergencies are on hand and readily
available. Xylem TotalCare’s Parts and
Logistics offering is well established to
meet these needs. Also now an integral
feature of the local service offering is its
Rental and Onsite Services package,
which operates through Xylem’s dewa-
tering division. “Renting gives clients
access to best-in-class dewatering or
bypass pumping equipment without
having to justify capital expenditure.
Rental is ideal for short-term use to
cover downtime periods of the installed
units; for long-term ‘lease’ agreements;
or for clients preferring to ‘try-before-
you-buy’,” Havenga suggests.
Asset Refurbishment and Training
and Technical Support packages com-
plete the maintenance-related service
offering. “Asset management is about
protecting the value of ageing assets
and minimising capital expenditure,
and training helps to ensure that equip-
ment operators and service staff have
the knowledge and skills to optimise
equipment and plant performance. Our
engineers, with extensive expertise and
experience in Xylem products and their
applications, are in the best possible
position to provide training and techni-
cal support services,” he advises.
Globally, Xylem offers its Financial
Solutions package in response to
the trend towards utility-type billing
contracts such as those used by cell-
phone service providers. In the context
of pumping, the ultimate idea is that
pump operators are billed per litre of
product pumped. “We in South Africa
are not there yet, but it’s coming. As a
starting point for financial services, we
are talking about hire-purchase (HP)
agreements as well as rent-to-buy op-
tions, though,” Havenga points out.
“Philosophy wise, isn’t it better to
use maintenance specialists who can
properly meet a pump’s demands?
“We see Xylem’s TotalCare service
offering as a complete circle. Once
installed, preventing problems and
downtime should be the starting prior-
ity. This is followed by action to repair
and optimise pumping systems. Closing
the circle is savings, in terms of both
money and energy, which is the logical
priority of any municipal, industrial or
commercial pumping operation,” he
concludes.
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