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53

Coatings &

chemicals

for

wire treatment

Wire coating is an extensive technology, ranging from extruded

coatings for single-strand steel wire to such advanced techniques as

grafted coatings for ignition wire and high velocity oxygen fuel (HVOF)

thermal spray coatings.

These coatings, and many hundreds more, must meet stringent

specifications for the finished product. These properties may include,

among others: predictable and homogeneous chemistry; formability

and adhesion; hardness, bond strength, and corrosion protection;

and friction-, wear-, and sticking resistance.

Heavy demands are nothing new to wire coating professionals, which is just

as well in an era of slim profit margins and closely monitored productivity. Any

process that can save work or money is made to do so, and to do so again.

When it was discovered that low surface roughness frequently permits easier

and faster finishing, work began on eliminating the finishing step altogether.

All of this perfectibility is much to impose on a coating for wire – and on the

chemicals that enable the coating to do its work. Wire is made from metal. Metal

is made from minerals. And all 800-plus minerals contain multiple chemical

compounds in their makeup. But prodigious demands are routinely accepted

by those who supply coatings and chemicals for wire treatment, a selection of

whose products and services is found in this section of Wire & Cable ASIA.

Wire & Cable ASIA – November/December 2008

Photo courtesy of Heatbath Corporation