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Mechanical Technology — August 2016

31

Local manufacturing and beneficiation

Relocation creates Africa’s largest

plug and socket manufacturer

C

omponent, equipment and system

engineering specialist, Powermite’s

range of electrical products are

now manufactured locally by Ampco and

Proof Engineering under one roof in a new

state-of-the-art manufacturing facility. This

combined operation enhances product and

service delivery.

Ampco relocated to the manufactur-

ing facility, which is on Johannesburg’s

Westrand, in December 2013, and was

joined in November of 2015 by Proof

Engineering and Azolite. “Pooling talent

and resources across both businesses

has created the largest plug and socket

manufacturer under one roof in Africa,” says

Powermite’s marketing director, Donovan

Marks. “The combined strengths and syn-

ergies of the two companies have lowered

our cost base and improved efficiencies

across the board. This move has also re-

sulted in more streamlined processes and

logistics, adding further value to our local

manufacturing capabilities and ensuring

rapid products and spares availability. In

line with our customer-centric approach, we

pass all these benefits on to our customers

and end-users to assist them with optimal

plant availability and production.”

The range of electrical products, haz-

ardous lighting products and components

from Proof Engineering and Ampco, part of

Powermite, a Hudaco Group company, are

used on mobile generators, pumps and weld-

ing machines, marine, industrial and general

engineering applications as well as on min-

ing machinery operating in underground and

opencast mines such as continuous miners,

shuttle cars, pumps, tunnel borers and trans-

formers. The ISO 9001:2008 compliant

products carry SABS approval to IEC 60079

Part 1 and 2 and SANS 1489 – 2005, and

to 60309 Part 1 and 2.

As a leading industrial plugs and sockets

manufacturer for over 30 years, Ampco’s

unique interlocking design prevents end-

users from removing the plug under load,

while the application of LM 6 reduces the

possibility of corrosion and extends product

life. Ampco’s range of CEE products are

manufactured to SANS 60309 Part 1 and

Part 2 standards.

Proof Engineering is a flame- and

explosion-proof product specialist with over

45 years’ experience in the manufacture of

world-class components, equipment and

systems. Proof produces plugs and sockets

as well as tunnel couplers and adaptors for

underground and open cast applications

and couplers for draglines. More recent

additions include couplers and adaptors

for overhead-line skids.

Proof Engineering set a benchmark when

the company introduced its ProAlloy coupler

manufactured from non-theft material,

which consists of a combination of zinc,

copper and aluminium. The coupler is 33%

lighter than its brass counterpart and, most

importantly, holds no resale value.

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Powermite, Ampco, Proof Engineering and Azolite products are now all manufactured out of a facil-

ity on Johannesburg’s Westrand, now the largest plug and socket manufacturer under one roof in

Africa.

stages started mid-2015 when the align-

ment between the Zest WEG Group and

the WEG teams was initiated.

In November 2015, a team of skilled

practitioners from WEG Brazil visited

the South African facilities to assess

these operations and establish the status

compared to WEG global best practices

in manufacturing. This took place over

a three-week period to ensure in-depth

assessment of all four facilities.

Comparisons were done with WEG

facilities in Colombia, Brazil and Mexico.

These operations produce the same or

similar products, which meant that the

manufacturing processes are the same

and similar. These facilities already

complied with WEG best practices and

Vargas says that some had done so for

more than twenty years.

“The resultant gap analysis between

the Zest WEG Group status and that of

WEG’s best practices formed the founda-

tion from which the implementation stage

began,” Vargas adds.

The gap assessment was discussed

in depth with WEG Brazil and the

implementation plan was developed in

conjunction with a local partner in South

Africa. The implementation phase started

in March this year and consisted of a

couple of facets. A team of practitioners

from Brazil that had already implemented

similar systems at other WEG facilities

joined the local team and the system

went live mid-June with the support of

the full team.

Vargas pays tribute to the imple-

mentation team and all at Zest WEG

Group manufacturing operations as he

underscores the fact that on day one of

going live it was possible for all facilities

to operate normally.

“We cannot say it was effortless, but

we can say that the implementation was

thorough and customers have already

started realising the benefits of the

significant investment WEG has made

in the four manufacturing operations,”

Vargas says.

Meiring concludes by confirming

that being responsive to the market has

always been the cornerstone of Zest

WEG Group’s success on the African

continent. “It is this ability to adapt our

business that we believe will enable us

to become the supplier of choice to the

market,” he predicts.

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