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Drives for auto-retrieval area at major pharmaceutical distributor

Pharmaceutical distributor and logistics service provider DSV

Healthcare of Meadowview, Johannesburg is a showcase of

SEW-EURODRIVE products, with a large quantity of drives in the

automatic retrieval area alone.

The four-year-old Meadowview facility is the result of extensive

growth at DSV Healthcare, which distributes products to pharma-

cies and hospitals throughout South Africa, as well as exporting to

the rest of the continent. Maintenance Manager Peet van der Linde

adds that the plan is to add the MOVITRAC LTP-B Eco HVAC drive

units to its extensive spares inventory, as the company cannot af-

ford any downtime on any of its systems.

It is also planned to standardise on

SEW-EURODRIVE

products at

the pharmaceutical distributor in the future, as its automated pick-

and-place and sorting system, including cranes and conveyor belts,

already uses gearmotors and drives from the German OEM. “In

the automatic retrieval area alone, which has 16 levels and is 28 m

high, we have a large quantity of drives from SEW-EURODRIVE.

“The main benefit of standardising on SEW-EURODRIVE prod-

ucts, apart from the quality and cost-effectiveness, is the aftermarket

service and support that is offered,” van der Linde adds. In addition,

the HVAC drives are extremely user-friendly in terms of installation

and start-up, with a text-based screen guiding the user through

the parameters.

The new HVAC drives are an integral part of DSV Healthcare’s

facility-wide Building Management System from Johnson Controls.

The Medicines Control Council, which regulates the Medicines and

Related Substances Act for the manufacture, distribution, sale, and

marketing of medicines, requires the facility to maintain a constant

humidity of 60% and a temperature of 22°C.

“If the humidity and temperature level of our facility goes out of

range, it becomes a reportable deviation after 24 hours.This means

we end up with critical stock that cannot be distributed.Therefore

it is vital that the internal environment be maintained within the

prescribed parameters,” van der Linde comments.

DSV Healthcare decided to opt for the MOVITRAC LTP-B Eco HVAC

drive units from SEW-EURODRIVE following lightning damage of

existing competitor units. Despite heavy storm conditions following

the successful installation, the drive units have performed flaw-

lessly, comments Mechatronic Sales Engineer Hendri Oosthuizen.

“These units were supplied to run the centrifugal evaporator

fans for the client’s building air-conditioners.They offer exceptional

reliability and longevity due to the fact that they are supplied with

built-in line filters.” Oosthuizen notes that the design specifications

were three-phase 400V supply, 15 kWHVAC drives, while the instal-

lation requirements were IP55, analogue setpoint control, and relay

feedback for running and alarm status.

The main advantage of the new HVAC drive is that it is designed

for maximummotor-control efficiency. Efficiency is improved by up

to 4% compared to standard AC drives, while also reducing supply

current total harmonics distortion (iTHD), improving the Real Power

Factor, and reducing total input current, leading to installation cost-

savings through reduced cable and fuse ratings and smaller supply

transformer rating.The drives are also manufactured in accordance

with RoHS, a European Union product directive applying to electron-

ics manufactured within the EU, or imported from other countries.

Additional features include intelligent standby. This parameter

defines the time period whereby if the drive operates at minimum

speed for greater than the set time period, the LTP-B HVAC output

will be disabled, and the display will show ‘standby’.This parameter

can be customised according to the customer requirements.Another

feature is the energy-saving function.

When enabled, the inverter automatically reduces the applied

motor voltage at light loads.This inverter is also EN 61000-3-12 com-

pliant, and has a wall-mounting design, an OLED multi-language

plain text display, and interfaces for BACnet IP, EtherCat, DeviceNet,

Profibus DPV1, ModbusTCP, and ProfiNet.

The drive also has a programmable service-interval parameter

for routine drive or systemmaintenance alerts, with the diagnostics

menu including a handy read-only ‘time to service’ parameter.The

OLED display flashes an indicator whenever a service is due.

Meanwhile, the drive outputs are configurable for ‘service due’

indication, followed by a simple service ‘reset’ procedure. The

Variable Speed Drive (VSD) service procedure is as recommended

by SEW-EURODRIVE, with published checks for increased product

life. Other features include fire mode, fan-belt break detection, a

PID sleep/standby function, and a bypass control.

While a qualified electrician is required in terms of the wiring,

SEW-EURODRIVE is always willing and able to assist clients with

start-up if required. Oosthuizen adds that the

inverters on the new HVAC drives boast an array

of ‘smart’ features to assist with maintenance and

service intervals for pumps and fans.

Enquiries: Jana Klut. Email

JKlut@sew.co.za

ROUND UP

DRIVES, MOTORS + SWITCHGEAR

Electricity+Control

March ‘17

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