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April 2017

MechChem Africa

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Power transmission, bearings, bushes and seals

A

n initial order for supply of 20

power packs for tailings opera-

tion at a diamond in Lesotho was

received in December 2014, with

technical clarification in 2015 and delivery

in February 2016. The latest order, for three

additional power packs, was received in May

2016andfulfilledinSeptember2016.Despite

the differing lead times, SEW-Eurodrive’s

local stockholding and value-added service

offering meant that the requirements of the

two ordersweremet comfortably, comments

head of projects Rudi Swanepoel.

Each power pack consists of an X-Series

Industrial Gearbox with high- and low-speed

couplings, motor and base plate. These pre-

assembled units represent significant cost-

savings and reduced downtime, as the power

pack is suppliedwith the input-coupling shaft

SEW-Eurodrive is continuing its involvement at a major diamond mine in

Lesotho by supplying three complete power packs for use on the tailings

side of the operation.

Unidrive and Central Edible Oils

celebrate 30-year relationship

Credible and quality management, inte-

grated with trust and impeccable safety

standards are some of the basic require-

ments needed to maintain a 30-year sup-

ply and service contract between Central

Edible Oils, known as CEOCO and Unidrive

ElectricMotors Company. This relationship

which has been beneficial for both parties,

continues its prosperity as a new partner-

ship contract has been concluded, whichwill

result inUnidrive continuing tobe a supplier

of choice for new electric motor sales and

maintenance.

“Unidrivehas beenour supplier of choice

for as long as I have been working here in

1989, and that is because of their ability

to constantly deliver on our requirements.

Unidrive also adheres to and meets all our

safety standards which is important for

us as we expect all our suppliers to meet

certain standards to be able to operate or

supply our facilities,” saysCoenieBerowsky,

CEOCO maintenance manager at the

Boksburg plant.

CEOCOproduceshighqualitycrude sun-

floweroilforuseinthemanufactureofcook-

ingoils,margarine,andotheredibleproducts

andsunflowerseedscakewhichisusedinthe

productionof animal feed. CEOCOoperates

from the UNILEVER plant in Boksburg, and

also supplies UNILEVER with crude oil to

produce Flora and Rama margarine.

Berowsky adds that electric motors

sourced fromUnidrive are crucial in ensur-

ing that the operations are functioning at all

times on a 24-hours, 7-days-a-week cycle.

The motors control all conveyor belts, taps,

toasters and extractor drives throughout

the Boksburg plant.

Unidrive motors are flame-proof and

meet all the required safety certificates to

be utilised in all CEOCO plants. “This is a

very dangerous plant as the solvent we use

is called Hexane which is very explosive. All

the electrical equipment andmotorswe use

in the plant must be flame-proof and must

be registered,” says Berowsky.

He says Unidrive is also reliable on the

supply of newmotors. “When I phone them

requiring a new electric motor, they have

quick turnaround in delivering that. You

can call them anytime of the day or week

requiring a service or supply of a newmotor

and you are definitely going to get a positive

response,”

TheoMashego, UnidriveElectricMotors’

managing director says their partner-

ship with CEOCO has been growing from

strength to strength through the years be-

cause of close relations between the teams

on both side. “After some many years of

maintaining and supplying new equipment

to CEOCO, we are like part of their family

and have taken it upon ourselves to ensure

that the company’s operations experience

minimum disruption. Our close working

relationship which ensures that enquiries

and service requests are attended to almost

immediately upon receipt,” he concludes.

q

X-Series IG units

for

Lesotho diamond mine

with thealignment already carriedout.

Combined with the above-mentioned

shaft alignment, in general there are

only two interfaces that need to be fitted. “If

all the civils are done correctly, this is amajor

benefit for the client,” Swanepoel comments.

The X-Series of versatile and powerful

IG units from SEW-Eurodrive provides an

ideal solution for conveyor belt drives, with

a torque range from 6.8 kNm to 475 kNm.

The range also features a large number of

accessories to allow for maximum flexibility

and awide range of gear ratios for helical and

bevel-helical gear units.

Nearly any mounting position or shaft

arrangement on a driven machine can be

implemented. A reversible gear unit housing

also facilitates variable installation. The ro-

bust housing, low-noise gearing and cooling

systemboost safety andeaseofmaintenance.

The Lesotho contract represents a sig-

nificant extension of the OEM’s footprint in

the Southern African mining industry, points

out Mario Sicchiero, head of exports at

SEW-Eurodrive. “The downturn in the min-

ing industry globally has meant a reduction

in the number of Greenfield projects, which

has resulted in us nurturing those key client

relationships in order to maintain our ongo-

ing success in securing new work,” Sicchiero

stresses. “However, the general consensus is

that commodity prices have bottomed out,

which means that major mining houses will

start to invest again once these green shoots

become visible,” he adds.

q

Unidrive MD Theo Mashego, CEOCO

maintenance manager, Coenie Berowsky and

Unidrive sales executive, Alfred Bibbey