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N

ovember

2011

103

A

rticle

Frank Legac –

SMS Meer GmbH

Fax: +49 21613 501870

Email:

frank.lagac@sms-meer.com

Website:

www.sms-meer.com

Characteristic

The nearest tolerance to:

EN10219 – EN10208 –

EN10217 – ISO3183 – API5L

Example 1

Ø 127. x6. x6.000

S275

Example 2

100. x100. x8. x 6.000

S355

Example 3

1300. x150. x14. x 10.000

S355

Example 24

Ø 323.9 x 16. x 12.000

S355

Exact length

L< 6mt

-0.0 / +5.0mm

6. ≤ L ≤ 10 mt

-0.0 / +15.0mm 6.007 ÷ 6.012mm 6.006 ÷6.012mm

10.008 ÷ 10.014mm

L > 10 mt

-0.0 / +5.0mm +

1mm/mt

12.006 ÷ 12.016mm

Table 5

:

Length tolerances

Figure 10

:

US – Seam

testing device

In future, increased experience and optimisation of the operations

will allow even shorter changing times. Arvedi intends to achieve 1½

hrs for a complete size change from good tube to good tube.

5. Future measures

Increasing operational experience will allow the production results to

be further improved. With operating time increasing and by means

of systematic optimisation processes, the target is to achieve an

optimum of line speed, yield, runtime and change over time.

An extension of the product mix is possible by integrating an

additional seam annealing unit into the welding line, allowing the

production of higher weld seam qualities for new products and other

material grades.

6. Conclusion

The tube welding line installed at Arvedi represents the latest

plant technology available for effective production of a wide, but

nevertheless specialised size range.

The experiences gathered to date have shown that the market

demands on special and mass products can be satisfied with this

plant. Moreover, the plant offers sufficient potential for developing

new products and serving future markets.

Figure 11

:

Square and rectangular tube sizes of the new line

Figure 12

:

Arvedi’s product range of round tubes