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CAPITAL EQUIPMENT NEWS

DECEMBER 2015

35

DEFINING TRAILER SUSPENSIONS -

air or spring?

TRANSPORT

T

here are obviously many schools of

thought when it comes to trailer sus-

pension systems. Both have their par-

ticular applications and advantages but at

the end of the day the economies of scale

and applications will determine the outcome.

Leaf spring suspension is a simple form

of spring commonly used for suspensions

in wheeled vehicles. It is one of the oldest

forms of suspension, dating back to medi-

eval times. It takes the form of a slender,

arch-shaped length of steel of rectangular

cross section. The centre of the arc pro-

vides location for the axle, while tie holes

are provided at either end for attaching to

the trailer body. For very heavy loads, the

leaf spring can consist of several leaves. The

leaves that become progressively shorter

are stacked on top of one another. Such a

system is known as a multi-leaf spring.

The right type of spring to suit the appli-

cation is important. If the trailer’s springs

are too rigid, its wheels will often leave the

road when hitting bumps and disturb the

load. This also increases tyre wear. A good

suspension design keeps the wheels on the

road as much as possible. The ratings on

the spring packs are therefore paramount

to the application.

A leaf spring package consists of hangers,

u-bolts and a metal plate to which hang-

ers are fitted. Leaf springs require a cer-

tain amount of maintenance. They should

be checked for wear regularly. A worn or

cracked leaf spring can cause untold dam-

age to a trailer and its contents. Generally,

the leaf spring configuration on any trailer

has its place in the transport industry, espe-

cially for heavy loads and most rough terrain

applications, but keeping it well maintained

is the key.

The introduction of air suspensions in trucks

has over the years been extended to trail-

er suspensions. Although it has involved

re-configuring the trailer design, the ad-

vantages have been enormous. The most

significant has been the increased payload

as a result of a lighter construction for the

suspension system. In some cases the sav-

ing in tare weight can be as much as 300 kg

per rig.

Air suspension results in a lower vibration

level in the trailer under all conditions. It

not reduces damage, but also ensures that

there is uniform road contact by the wheels

at all times. This no doubt reduces tyre wear

as well.

The softer ride offered by air suspensions

protects the load from direct shock when

travelling on uneven road surfaces. This is

beneficial to transporters of delicate goods.

One of the major advantages is that all the

airbags on the trailer are interconnected,

thus ensuring that all axle loads are equal-

ised under all conditions.

The same size brake cylinder and slack ad-

juster lever lengths are used on all axles of

the trailer. The trailer with air suspension is

less sensitive to the angle it runs at due to

the differences between fifth wheel heights.

Long haul drivers using air suspension

trailers will generally find increased com-

fort and less fatigue at the end of a jour-

ney, as well experiencing less stress on the

prime mover and a reduction in fuel costs.

So, with less moving components required

for air suspensions, the maintenance factor

is greatly reduced, thus contributing to the

economies of owning such a trailer and re-

duced operating costs.

By Pierre Sanson