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22

CONSTRUCTION WORLD

FEBRUARY

2016

PROJECT PROFILE

the demand for the safety officers, safety

representatives, scaffold supervisors, erectors

and inspectors. The labour force employed

on site peaked in March 2015 with over 1 800

people on site.

Risks

The Horizon development includes the

upgrading of the roadway which currently will

be inadequate to handle the expected drastic

increase in traffic in the vicinity around devel-

opment. The increase in road width will result

in the loss of pavement width which in turn

will result in many trees being lost. Some are

being replanted inside the new landscaped

areas, but unfortunately not all.

Social impact consideration

A contract of this nature requires a vast

amount of skilled labour resources which are

in particular short supply in Mozambique.

To deal with the high demand of steel fixers,

bricklayers and plasterers, SS Construções

employed and trained hundreds of new

employees in these trades.

These people had to be trained to meet

the demands of this contract and its tight

schedule. The existing training facilities

in the contractor’s plant yard had to be

increased significantly to cope with the

numbers required to be put through the SS

Construções in-house training programmes.

On successful completion of their

training, they were deployed to site for further

on-the-job training and integration with

existing teams.

During 2015, SS Construçoes embarked

on social upliftment projects for the commu-

nity in the Zimpeto neighbourhood. It rebuilt

a dilapidated building and turned it into a

pre-primary school which houses 65 very

appreciative children.

The second project entails the construc-

tion of a sports field with change rooms,

public ablutions and a spectator stand. It

will also boast with one of the very few fully

grassed soccer pitches in Maputo.

Surrounding this field, the contractor will

transplant the trees that had been displaced

by the Horizon development.

Block manufacturing plant

The project specification for the masonry

walls is based on the use of concrete blocks.

The local block manufacturing enterprises are

not as formal as those in RSA. Open air manu-

facture, no quality assurance processes and

limited curing all lead to poor quality blocks

being the norm.

This coupled with the very high demand

for blocks throughout the wet works phase of

the project, necessitated SS Construçoes to

set up its own block manufacturing plant.

This plant, with 12 full time employees,

trained to operate it, has successfully serviced

the high demand Horizon project and has

since supplied a number of the contractor’s

other contracts with quality blocks and will

continue doing so into the future.

The towers in detail

The apartment tower consists of 17 floors

with 11 apartments per floor. These are made

up of a three thee bedroom units, three two

bedroom units, three one bedroom units

and four studio apartments. The 20

th

and 21

st

floor levels are dedicated to six double-storey

penthouse apartments.

The office tower floors are open plan

with ablutions, kitchenette and service rooms

on each floor. The SS Construçoes in-house

carpentry department manufactured and

installed all the doors, door frames and some

joinery elements in this tower.

The central AC plant which will keep

every square metre of the building cool in

the hot tropical local weather conditions is

located in the middle of the podium.

Three MV standby diesel generators

provide standby power to protect the building

from the periodical power outages.

The building also boasts a 100% coverage

sprinkler system not common in Mozam-

bique. Due to the size, complexity and tight

programme, dual specialist subcontractors

had to be contracted for the same trades.

Plumbing, tiling and painting packages

were all too large for one contractor to deal

with which necessitated this approach.

Mozambique does not have formal sewer

treatment works systems and hence the

Horizon has a large on-site sewer treatment

plant which treats the effluent. Once treated,

the clean water is stored for use as top-up in

the HVAC system’s cooling towers and for the

irrigation of the landscaped areas.

Intricate façades

The façades on the project consists of a

double glazed stick system and a flush glazed

unitised system which are very complex due

to the curved shapes and varying applications

required to different parts of the building.

The design of the interfaces with

the concrete structure took months to

conclude. Everything was then pre-made

in Portugal and shipped to Mozambique

for installation. Thereafter the concrete

balustrades were decorated with a Gamma

Zenith render application which finishes the

impressive looking façades.

The public areas on the podium level

consist of a cocktail bar, outside entertain-

ment areas and two swimming pools, beauti-

fully finished off with tropical palm trees and

lush landscaping.