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CDOIF

Chemical and Downstream Oil

Industries Forum

CDOIF is a collaborative venture formed to agree strategic areas for

joint industry / trade union / regulator action aimed at delivering

health, safety and environmental improvements with cross-sector

benefits.

Guideline – Demonstrating Prior Use v4

Page 11 of 30

2. The Quality Management System

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for manufacture of a component similar to the

one in question has been independently verified by a third party certification body,

and would be supported by a third party certificate verifying compliance with

relevant standards such as ISO 9001. In addition, the equipment manufacturer

(or third party certification body) has performed a quality assurance gap analysis

between the component which is intended to form part of the SIF, and the version

which has been assessed to identify any differences which may impact a claim of

prior use.

3. Where there has been no third party or retrospective assessment of the

component, the following information should be available from the manufacturer

in order for the duty holder to make an accurate evaluation of the suitability of the

component:

The suitability of the quality management system

The length of time that the manufacturer has been trading

The quantity of components that have been manufactured (which may be

required where there is limited confidence in the manufacturers quality

management system or the component has been manufactured over a

limited period of time)

Whether the component is still in production

o

If it is still in production, a history of design modifications where

this is available

The process of revision control that is in place for modifications to the

component

Availability of operating and maintenance manuals for the component

The procedures in place for returns and equipment failure assessments

(note that this refers to the procedures in place to monitor returns of failed

equipment, and not to the sole use of this information as part of a prior

use demonstration)

Evidence of and procedures for dealing with component re-call’s or safety

modifications

Evidence of reliability data for the component where this is available

1

Most manufacturers will have a quality management system and be accredited to a

standard such as ISO 9001. Part of this management system should have a

modification process which evaluates the impact of reported failures and

modifications in order to improve the quality of the devices being manufactured.

Appropriate evidence of design and manufacture to an industry recognised standard

should also be provided where possible. For example, an isolation valve situated in a