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Wire & Cable ASIA – September/October 2007

79

www.read-wca.com

Wir & Cable ASIA – March/April

14

Abstract

UV cured acrylate type coating materials for

mid-temperature optical fibres (operating temperatures

up to +200°C) are considered as a replacement for the

existing silicone type coating materials due to better

manufacturability and handling (stripping, cleaning and

re-coating) properties.

A newly developed coating material demonstrated superior

performance in comparison with the existing commercial

mid-temperature acrylates. Long-term temperature

aging of several fibre samples was used to study fibre

performance at elevated temperatures.

Optical attenuation and fibre strength were measured at

different conditions to confirm the excellent performance

and durability of the new material.

1 Introduction

Telecom grade UV cured acrylate coating materials for

optical fibres are good for operating temperatures up to

85°C in long-term applications but suffer non-reversible

degradation at higher temperatures for prolonged periods.

Today several commercial UV cured acrylate type

coating materials, including primary and secondary

ones, are available for mid-temperature applications at

150°C–180°C.

1-4

Single or dual coat designs are available.

Temperature aging of optical fibre by temperature cycling

or constant temperature in normal atmosphere is the

primary experimental method to track coating stability

and to test optical fibre parameters: attenuation and

mechanical strength.

Dynamic thermo gravimetric analysis (TGA) and isothermal

TGA are used to compare different coating materials,

estimate coating material lifetime based on coating weight

loss, and to define the best coating system for a specific

application.

Corning Incorporated has evaluated a new optical fibre

coating material for mid-temperature applications. The

coating is a UV-cured acrylate type material. This material

should preserve long-term optical fibre performance for

bare and cabled fibre.

New coating for mid

temperature optical fibres

By Ching-Kee Chien and Valery A Kozlov, Science and Technology, Corning Inc, USA

Figure 1

:

TGA test of the new and commercial mid-

temperature coatings at heating rate of 10°C/min

Figure 2

:

TGA test for single coat fibre sample with new and

commercial materials at heating rate of 20°C/min

Temperature, °C

Weight loss, %

New

Commercial

TGA weight, %

Temperature, °C

New

Commercial

The new coating delivers a high coating adhesion to

glass, which is highly desirable in some mid-temperature

optical fibre applications for better handle ability and

optical performance.

2

New coating material

2.1 Material properties

The newly developed mid-temperature coating is a UV

curable urethane acrylate. A 75-micron thick film cured

at 1 J/cm

2

with Fusion D-bulb was measured by a Seiko