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June 2015

AFRICAN FUSION

1

Published four times a year and

mailed out together with

Mechanical Technology by:

Crown Publications cc

Crown House

Cnr Theunis and Sovereign Streets

Bedford Gardens 2007

PO Box 140

Bedfordview 2008

Tel:

(011) 622 4770

Fax:

(011) 615 6108

Editor:

Peter Middleton

E-mail:

mechanical@crown.co.za

Advertising:

Norman Welthagen

E-mail:

normanw@crown.co.za

Publisher:

Karen Grant

Director:

Jenny Warwick

Cover design:

Afrox

Production & layout:

Darryl James

Circulation:

Karen Pearson

Subscriptions:

Wendy Charles

Printed by:

Tandym Print

June 2015

Contents

www.africanfusionmagazine.co.za

In response to the specific

requirements and needs of

establishing and operating

concentratedsolar power (CSP)

plants, Afrox, the country’s

largest industrial gases and

welding products supplier, has

developed a comprehensive

product and energy solutions

offering to specifically suit the

industry.

African Fusion

talks

to Johan Pieterse, Afrox’s busi-

nessmanager for themanufac-

turing industries.

32

8

30

34

FEATURES

4 Towards good quality NDT technicians

SAIW NDT manager Harold Jansen ‘pulls up a chair’

to help outline his vision for a holistic NDT technician

development programme that incorporates the best

of ISO 9712 and the employer-based SNT-TC-1A NDT

personnel certification schemes.

8 SAIWmember profile: Hi-Tech Pressure Engineering

African Fusion

speaks to Warren Hollingsworth of

Hi-Tech Pressure Engineering.

16 Deposition of crack-sensitive nickel-based alloy using LAAM

In this paper layer by layer fabrication using

laser aided additive manufacturing (LAAM), was

successfully implemented on the nickel-based

superalloy, IN100.

22 Current progress in the science and technology of GMAW processes

Yoshinori Hirata highlights key current developments

in quality and productivity for the gas metal arc

welding (GMAW) processes.

26 DICONDE: Bridging NDT’s digital divide

At an evening meeting at the SAIW earlier this

year, Michael Beaugrand from Larivière of the US

presented on the latest technology for transitioning

from film-based to digital radiography.

29 Spray coatings: quality matters

Thermal spray coatings need to adhere to strict

quality standards due to the criticality of industrial

components, argues Jan Lourens of Thermaspray.

30 WASA’s new tubular hardfacing electrodes

Wiehan Zylstra technical manager of Welding Alloys

South Africa (WASA) introduces the company’s new

tubular welding electrodes.

32 Fume extraction: at source solutions

African Fusion

talks to Envirox’s Schalk Hoon and

Anton Herteberger about the company’s fume

extraction solutions.

34 Trends, processes and consumables for pipeline construction

During May, Böhler Uddeholm Africa, in partnership

with Fronius and Gridweld, hosted a seminar and

practicalworkshoponpipelinewelding.

AfricanFusion

attends and summarises the keynote presentation.

REGULARS

3 Sean’s comment

10 SAIW Bulletin board

14 Front cover story: Gas and welding solutions for the CSP industry

39 Welding and cutting forum

44 Today’s technology: ABB’s large industrial robot line